Thermos 461230404 Description Key, Description Grill Lid Assembly 80001001 Cart Assembly

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PARTS LIST – Model No. 461230404

Key

Qty

Description

Part #

Key

Qty

Description

Part #

 

1

Grill Lid Assembly

80001001

 

1

Cart Assembly

80000810

A

1

Lid Insert

80000302

BB

1

Cart Frame

80000661

B

1

Lid End Cap - Left

80000303

CC

4

Caster Socket

80000076

C

1

Lid End Cap - Right

80000304

DD

1

Bottom Shelf

80000317

D

1

Lid Handle

80000305

EE

1

Bottom Rail

80000800

E

1

Thermometer

80000096

 

 

 

 

F

1

Logo Plate

80001002

FF

1

Door Assembly - Left

80000805

 

 

 

 

GG

1

Door Assembly - Right

80000802

 

1

Grill Bottom Assembly

80001003

HH

1

Grease Tray

80000831

G

1

Grill Bottom Front Assembly

80000651

I I

1

Door Brace

80000801

H

1

Grill Bottom Rear Assembly

80000018

JJ

1

SwingAway Warming Rack

80000263

I

1

Bottom End Cap - Left

80000021

KK

1

Condiment Basket - Left

80000266

J

1

Bottom End Cap - Right

80000022

LL

1

Condiment Basket - Right

80000267

K

3

Main Burner

80000023

MM

2

Locking Caster

80000268

L

3

Flametamer

80000947

NN

2

Fixed Caster

80000269

M

1

Burner Brace/Carryover

80000652

OO

1

Grease Receptacle

80000834

N

1

Ignitor Assembly

80000653

PP

2

Cooking Grate

80000293

O

1

Manifold Heat Shield

80000312

QQ

1

Sideburner Grate

80000282

P

1

Control Panel

80001004

RR

1

Caster Wrench

80000283

Q

4

Control Knob

80000035

SS

1

AA Battery

80000284

R

4

Control Knob Bezel

80000034

TT

2

Match-Lighting Stick

80000274

S

1

Manifold/Hose/Regulator Assembly . . .

80000036

UU

1

Sideburner Valve Clip

80000058

 

 

 

 

 

1

Hardware Pack

80001007

 

1

Sideburner Shelf Assembly

80001005

 

1

Product Guide

80001008

T

1

Sideburner Frame

80000045

 

 

 

 

U

1

Sideburner Lid

80000316

 

 

 

 

V

1

Sideburner Pan

80000051

 

 

 

 

W

1

Sideburner Electrode

80000055

 

 

 

 

X

1

Sideburner Control Panel

80001006

 

 

 

 

Y

1

Sideburner Assembly

80000277

 

 

 

 

 

1

Side Shelf Assembly

80000059

 

 

 

 

Z

1

Side Shelf

80000060

 

 

 

 

AA

1

Side Shelf Panel

80000064

 

 

 

 

Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill Briquettes)®, Char-Diamonds®, Cooking Zone and Design®, Diamond Flame®, Executive Chef®, Faststart®, Flare Fighter®, FlavorMaster®, Gas Grill Silouette and Design®, H2O Smoker®, Lava Flame®, MasterFlame®, MasterFlame Precision Cooking System®, PowerSpark®, Quantum®, VIP®, PrecisionFlame and Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C. Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates.

Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan Collection™, and The Urban Grill™ are Trademarks of the W.C. Bradley Company. Universal Grill Parts and Design™ is a trademark of the Thermos Company and its affiliates.

Protected under one or more of the following U.S. Patents: 4,598,692; 4,624,240; 4,747,391; 4,747,391; 4,817,583; 4,924,846; 4,989,579; 5,003,960; 5,076,256; 5,076,257; 5,090,398; 5,109,834; 5,224,676; 5,277,106; 5,421,319; 5,441,226; 5,452,707; 5,458,309; 5,566,606; 5,566,606; 5,579,755; 5,582,094; 5,613,486; 5,649,475; 5,706,797; 5,711,663; 5,765,543; 5,931,149; 5,996,573; 6,095,132; 6,135,104; 6,173,644B1; 6,279,566; 6,397,731; 6,418,923; 6,439,222; 6,523,461; D282,619; D339,714; D341,292; D343,337; D358,059; D361,466; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D405,643; D406,005; D406,009; D413,043; D413,229; D413,229; D414,982; D415,388; D416,164; D416,441; D416,441; D417,587; D422,516; D423,274; D423,876; D428,303; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D451,759; D456,202S; D460,313 and D461,359. Canada: 87743; 87744; 92607; 92608 and 1,316,424. Other Patents Pending.

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Contents 461230404 80001008 Installation Safety Precautions Safety SymbolsTable of Contents Description Grill Lid Assembly 80001001 Cart Assembly Grill Bottom Assembly 80001003Side Shelf Assembly 80000059 KeyParts Diagram Model No Assembly Model No Align holes Regulator hose Fully tighten screws inside grill bottom at this time #10-24x3/8 screws AAA, 5mm lock washers BBB Flametamer Pivot wire Smaller basket on left door, larger basket on right door Make sure drain hole is on left side Slide grease receptacle into rails beneath grease tray Very Important LP Liquefied Petroleum Gas LP Tank Removal, Transport And StorageLP Tank Filling Connecting Regulator To The LP Tank For your safetyLP Tank Exchange LP Tank Leak TestLeak Testing Valves, Hose and Regulator Turn all grill control knobs to OFFFor Safe Use Of Your Grill And To Avoid Serious Injury Safety TipsIgnitor Lighting General Grill Cleaning Match-LightingIgnitor Lighting The Sideburner Match LightingCleaning The Burner Assembly Storing Your GrillImmediately turn off gas at LP tank Wait for grill to coolFood Safety How To Tell If Meat Is Grilled ThoroughlyIndirect Cooking Indirect Cooking InstructionsTroubleshooting Problem Possible Cause Prevention/SolutionTroubleshooting Electronic Ignition Problem Possible Cause Check Procedure Prevention/Solution