Thermos 461644604 manual Troubleshooting, Problem Possible Cause Prevention/Solution

Page 11

Troubleshooting

Problem

Possible Cause

Prevention/Solution

 

 

 

Burner(s) will not light

• Wire and/or electrode covered with

• Clean wire and/or electrode with rubbing alcohol and clean swab.

using ignitor.

cooking residue.

 

 

• Electrode and burner are wet.

• Wipe dry with cloth.

 

• Electrode cracked or broken "sparks at

• Replace electrode.

 

crack”.

 

 

• Wire is loose or disconnected.

• Reconnect wire.

 

• Wires are shorting (sparking) between

• Replace ignitor wire/electrode assembly.

 

ignitor and electrode.

 

 

• Bad Ignitor.

• Replace ignitor.

 

 

 

Burner(s) will not

• No gas flow.

• Check to see if LP tank is empty. If LP tank is not empty, refer to

match light.

 

"Sudden drop in gas flow".

 

• Coupling nut and regulator not fully

• Turn the coupling nut about one-half to three quarters additional

 

connected.

turn until solid stop. Tighten by hand only-do not use tools.

 

• Obstruction of gas flow.

• Clear burner tube(s).

 

• Disengagement of burner to valve.

• Reengage burner and valve.

 

• Is grill assembled correctly?

• Check steps in assembly instructions.

 

 

 

Sudden drop in gas

• Out of gas.

• Check for gas in LP tank.

flow or low flame.

• Excess flow valve tripped.

• Turn off knobs, wait 30 seconds and light grill. If flames are still low,

 

 

turn off knobs and LP tank valve. Disconnect regulator. Reconnect

 

 

regulator and leak test. Turn on LP tank valve, wait 30 seconds and

 

 

then light grill.

 

 

 

Flames blow out.

• High or gusting winds.

• Turn front of grill to face wind or increase flame height.

 

• Low on LP gas.

• Refill LP tank.

 

• Excess flow valve tripped.

• Refer to "Sudden drop in gas flow" above.

 

 

 

Flare-up.

• Grease buildup.

• Clean grill.

 

• Excessive fat in meat.

• Trim fat from meat before grilling.

 

• Excessive cooking temperature.

• Adjust (lower) temperature accordingly.

 

 

 

Persistent grease fire.

• Grease trapped by food buildup around

• Turn knobs to OFF. Turn gas off at LP tank. Leave lid in position and

 

burner system.

let fire burn out. After grill cools, remove and clean all parts.

 

 

 

Flashback...

• Burner and/or burner tubes are blocked.

• Turn knobs to OFF. Clean burner and/or burner tubes.

(fire in burner tube(s)).

 

 

 

 

 

Unable to fill LP tank.

• Some dealers have older fill nozzles

• The worn nozzles don't have enough "bite" to engage the valve. Try

 

with worn threads.

a second LP dealer.

 

 

 

Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill Briquettes)®, Char-Diamonds®, Cooking Zone and Design®, Diamond

Flame®, Executive Chef®, Faststart®, Flare Fighter®, FlavorMaster®, Gas Grill Silouette and Design®, H2O Smoker®, Lava Flame®, MasterFlame®, MasterFlame Precision Cooking System®, PowerSpark®, Quantum®, VIP®, PrecisionFlame and Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C. Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates.

Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan Collection™, and The Urban Grill™ are Trademarks of the W.C. Bradley Company. Universal Grill Parts and Design™ is a trademark of the Thermos Company and its affiliates.

Protected under one or more of the following U.S. Patents: 4,598,692; 4,624,240; 4,747,391; 4,747,391; 4,817,583; 4,924,846; 4,989,579; 5,003,960; 5,076,256; 5,076,257; 5,090,398; 5,109,834; 5,224,676; 5,277,106; 5,421,319; 5,441,226; 5,452,707; 5,458,309; 5,566,606; 5,566,606; 5,579,755; 5,582,094; 5,613,486; 5,649,475; 5,706,797; 5,711,663; 5,765,543; 5,931,149; 5,996,573; 6,095,132; 6,135,104; 6,173,644; 6,279,566; 6,397,731; 6,418,923; 6,439,222; 6,523,461; D282,619; D339,714; D341,292; D343,337; D358,059; D361,466; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D405,643; D406,005; D406,009; D413,043; D413,229; D413,229; D414,982; D415,388; D416,164; D416,441; D416,441; D417,587; D422,516; D423,274; D423,876; D428,303; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D451,759; D456,202S; D460,313, D461,359 and D477,501. Canada: 87743; 87744; 92607; 92608 and 1,316,424. Other Patents Pending.

461644604 • 11

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Contents USE & Care Manual This Grill is for Outdoor USE only INSTALLER/ASSEMBLER Leave these instructions with consumerFor residential use only. Do not use for commercial cooking Installation Safety PrecautionsSafety Symbols Date PurchasedConsumer Warranty / P.O. Box Columbus, GA WarrantyLP Tank Filling LP Tank Removal, Transport And StorageLP Liquefied Petroleum Gas LP Tank Leak Test Connecting Regulator To The LP TankFor your safety LP Tank ExchangeTurn all grill control knobs to OFF Leak Testing Valves, Hose and RegulatorIgnitor Lighting Safety TipsFor Safe Use Of Your Grill And To Avoid Serious Injury Match Lighting General Grill CleaningMatch-Lighting Ignitor Lighting The SideburnerStoring Your Grill Cleaning The Burner AssemblyHow To Tell If Meat Is Grilled Thoroughly Food SafetyProblem Possible Cause Prevention/Solution TroubleshootingDivision of W.C. Bradley Co. Columbus, GA