Char-Broil 463230510 Leak Testing Valves, Hose and Regulator, Turn all grill control knobs to OFF

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Hold coupling nut and regulator as shown for proper connection to LP cylinder valve.

6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the

connection, do not use this regulator!

DANGER

Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.

WARNING

Outdoor gas appliance is not intended to be installed in or on a boat.

Outdoor gas appliance is not intended to be installed in or on an RV.

Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home.

Do not use grill until leak-tested.

If a leak is detected at any time, STOP and call the fire department.

If you cannot stop a gas leak, immediately close LPcylinder valve and call LP gas supplier or your fire department!

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Leak Testing Valves, Hose and Regulator

1.Turn all grill control knobs to OFF.

2.Be sure regulator is tightly connected to LP cylinder.

3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding.

4.Brush soapy solution onto areas circled below, or other similar fittings on your grill.

 

 

 

 

 

 

 

 

NOTE: Your grill

 

 

NOTE: Sideburner

 

may NOT be

 

 

shelf fascia not

 

equipped with a

 

 

shown for clarity.

 

sideburner.

 

 

 

 

 

 

5.If “growing” bubbles appear, there is a leak. Close LP cylinder valve immediately and retighten connections. If leaks

cannot be stopped do not try to repair. Call for replacement

parts.

6.Always close LP cylinder valve after performing leak test by turning hand wheel clockwise.

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Contents Estimated assembly time 35-40 minutes Date PurchasedTable of Contents This Grill is for Outdoor USE onlyInstallation Safety Precautions California PropositionLava Rock / Briquettes TemperatureFirst Time Use Pre-Heating Your GrillIndirect Cooking Food SafetyDirect Cooking Rotisserie CookingUsda Recommended Safe Minimum Internal Temperatures Routine Care Why Clean?General Cleaning Storing Your GrillLP Liquefied Petroleum Gas USE and CareLP Cylinder Filling LP Cylinder Leak Test For your safetyUseDo not household cleaning agents. Damage to gas Nipple has to be centered into the LP cylinder valveConnection, do not use this regulator Leak Testing Valves, Hose and RegulatorTurn all grill control knobs to OFF SDo not lean over grill while lighting For Safe Use of Your Grill and to Avoid Serious InjuryIgnitor Lighting Open lid during lightingSideburner Match Lighting General Grill CleaningSideburner Ignitor Lighting Burner Flame CheckVery Important Burner tubes must reengage valve Cleaning the Burner AssemblyStoring Your Grill Turn gas OFF at control knobs and LP cylinderLimited Warranty Items Manufacturer will not PAY forParts List Key Qty DescriptionParts Diagram 20x2-3/8 Machine Screw Qty AssemblyFlange nuts at rear Flange Nut QtyMetal Tap ScrewsFlange Nut Qty 20x2-3/8 Machine Screw Qty Turn assembly upside down Right side panel removed for clarity 20x1/2 Screw Qty20x1/2 Screw20x1/2 Machine Screw 20x1/2 Screw Back Firebox7mm Fiber Washer Qty #8-32 wing nut Sideburner TubeLeft Handle Hinge Pin hole#10-24x1/2 Machine Screw Qty 5mm Flat Washer Qty Right Door Left Door 5mm Lock WasherWarming Rack Leg Wire Pivot Wire Cooking Grate AA Battery Bar BurnerLP Cylinder Not included Heat ShieldGrease Tray Tank Retainer ScrewEmergencies Possible Cause Prevention/Solution TroubleshootingProblem Problem Possible Cause Prevention/Solution Possible Cause Prevention/SolutionTroubleshooting Electronic Ignition SectionPage Warranty Registration Department Box Columbus, GA