Ducane 4100, 3100 Type of Gas, Gas Leaks Checks, What is Natural Gas?, Portable Installation

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CONNECTION — Natural Gas Grills

 

 

 

 

 

 

Type of Gas

 

 

 

 

 

 

 

Your natural gas grill is factory built to operate using natural gas only. Never attempt to

 

 

 

 

 

1

operate your grill on gases other than the type specified on the grill rating plates.

 

 

 

 

 

Your grill operates at 7" of water column pressure. If replacement of the hose becomes

 

 

 

 

 

 

necessary, factory specified parts are required. See your local dealer.

 

 

 

 

 

 

For safety and design reasons, the conversion of a Ducane® grill from operation using

 

4

 

 

3

2

Natural gas to operation using LP gas requires the change out of the entire gas supply

 

 

 

 

 

system of the grill. If this becomes necessary, see your dealer for additional information.

 

 

 

 

 

 

What is Natural Gas?

 

 

 

 

 

 

 

Natural gas, often called methane, is a safe modern fuel. Natural gas is supplied by your

 

 

 

 

 

 

local utility and should be readily available if your house is already heated with gas.

 

 

 

 

 

 

Portable Installation

 

 

 

 

 

 

 

Limited portability can be afforded to the grill head when mounted on the portable cart.

 

5

6

 

7

 

All grill heads mounted on this portable cart and cabinet model grills so equipped can be

 

 

 

 

 

 

moved about 10 feet away from the main gas supply. Ducane recommends moving the

1

 

 

Flare Union

 

grill at least two (2) feet from the gas supply and any combustible surfaces.

 

 

 

 

 

 

 

 

 

After the gas supply has been run and checked for leaks in accordance to the assembly

2

 

 

Swivel Connection

 

 

 

 

 

 

 

instructions, you are ready to grill. To connect the hose to the gas supply, pull back

3

 

Install covers when hose is disconnected

the outer fitting, insert the hose fitting all of the way, and release the outer fitting. This

4

 

 

Shut Off Valve

 

process will produce a gas joint.

 

 

 

 

 

5

 

Coat this pipe nipple with gas resistant pipe dope

Follow special storage instructions located in the Helpful Hints section of this manual for

 

6

 

 

 

Socket

 

proper care of your grill and its gas hose.

 

 

 

 

 

NATURAL GAS INSTALLER’S GUIDE

7

 

 

Male Connection

 

 

 

 

2

3

 

This guide is a recommendation for natural gas installations. It advises the installer

 

 

1

 

 

 

 

 

 

 

 

 

 

 

as to the size tubing that is necessary on a natural gas installation depending

 

 

FLOW

 

 

 

on how far the grill is located from the house. All tubing should be anticorrosive

 

 

 

 

 

 

 

FLOW

 

 

4

tin-lined copper or an AGA-approved alternate. Operating pressure of the grill is 7"

 

 

 

 

 

 

FLOW

 

 

 

water column pressure. This should be verified after the installation is complete.

 

 

 

 

 

 

 

 

 

 

 

Comparable sized black iron pipe is also acceptable for natural gas lines.

 

 

 

 

 

 

Distance

Pipe Size

1

 

 

 

Socket

 

1 - 25 feet

3/8"

2

 

 

 

Sleeve

 

26 - 50 feet

1/2"

3

 

 

 

Plug

 

 

Push plug until sleeve snaps forward locking plug in socket. (This turns

51- 100 feet

2/3 of the run 3/4" down to 1/2"

4

 

 

on gas automatically.)

 

 

 

 

 

 

 

101 feet or more

3/4"

 

 

 

 

 

 

Gas Leaks Checks

 

 

1

2

 

 

 

Before operating your grill, check carefully to be certain that all connections are tight

 

 

 

 

 

 

 

3

 

 

 

and there are no gas leaks. Never use a match or flame for leak detection. Use soapy

 

 

 

 

 

water or testing solution. Brush the solution on to connection points and look closely

 

 

FLOW

 

 

 

for bubbles indicating escaping gas. If leaks are detected, shut off the main gas supply

 

 

FLOW

 

 

 

valve and securely retighten connections, then repeat the leak test.

 

 

 

 

 

 

 

 

1

 

 

 

Socket

 

 

 

2

 

 

 

Sleeve

 

 

 

3

 

 

Push Sleeve Back

 

 

 

 

When properly assembled the plug cannot be removed without pushing

 

 

 

the sleeve back. To disconnect, push sleeve back and pull out plug.

 

 

 

 

(This automatically shuts off gas.)

 

20

 

 

 

 

 

 

www.ducane.com

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Contents Natural Gas Grill Wash hands after handling this product Warranty, Garantía, garantie Exploded View Exploded View List Left Side PanelCatch Pan Plato recolector Egouttoir Heat Shield Locking CasterExploded View Shroud Assembly Igniter Electrode Warming Rack Manifold AssemblyCooking Grates Control Panel Igniter Module Control Knob3100 Assembly, ENSAMBLAJE, Assemblage Front Frente Avant Nota 4100 Assembly, ENSAMBLAJE, Assemblage 3100 3100 4100 Assembly, ENSAMBLAJE, Assemblage Fully tighten all fasteners at this time 3100 4100 Leveling AssemblyLocation of Your Grill What is Natural Gas? Portable InstallationType of Gas Gas Leaks ChecksRemove Control Panel for Leak Testing Gas Leak ChecksNormal Operation Breaking in Your GrillMain Burner Ignition Match Lighting Your Grill Main BurnersHelpful Hints Flare UpsStoring Natural Gas Grills Gas Valve OrificeTroubleshooting MaintenanceCut off before proceeding with any troubleshooting proce Day Grill Maintenance ScheduleCleaning the Cooking Grate Cleaning the Heat Distribution PlatesCleaning the Burner Box Grease FiresAnnual Maintenance Inspection of the Spider/Insect ScreensAnnual Maintenance Cleaning the Spider/Insect Screens Cleaning the Main Burner Warning Do not enlarge the burner ports when cleaning Main Burner Flame PatternReplacing the Main Burners Guía del propietario del Peligros y advertencias Importante Ubicación de la barbacoaNivelación Para compras hechas en MéxicoTipo de gas Detección de fugas de gas¿Qué es el gas natural? Instalación portátilImportante Operación Normal ReviseAl usar la barbacoa por primera vez Precalentamiento de la barbacoaBarbacoa utilizando un cerillo Encendido del quemador principalEncendido de los quemadores principales de la Almacenaje de barbacoas de gas natural Consejos ÚtilesLlamaradas Resolución DE Problemas MantenimientoLimpieza de las placas de distribución del calor Limpieza de la parrilla de cocciónLimpieza de la caja del quemador Mantenimiento Anual Inspección de las mallas contra arañas e insectosMantenimiento Anual Limpieza de las mallas contra arañas e insectos Limpieza del quemador principalReemplazo de los quemadores principales Guide de l’utilisateur du Appareils a GAZ Propane Liquide Uniquement Choix de l’emplacement de votre grill Nivelage du solInstallation portative Type de gazQu’est-ce que le Gaz naturel? Détection des fuites de gazRetirez le panneau de commande pour détecter les fuites Détection des fuites de gazUtilisation Normale Rodage de votre grillPréchauffage du grill Pour les Grills à gaz naturel et les Grills au propaneAllumage du brûleur principal Stockage des grills à gaz naturel AstucesEmbrasements Planning de maintenance du grill à 90 jours Guide DE Depannage’effectuer toute procédure de dépannage Avertissement La hotte doit être complètement ouverte àMaintenance Annuelle Nettoyage des plaques de diffusion de la chaleurNettoyage du boîtier du brûleur Feux de fritureInspection des Grilles anti araignées/ insectes Maintenance Annuelle Nettoyage du brûleur principal Nettoyage des Grilles anti araignées/insectesAspect de la flamme du brûleur principal Remplacement des brûleurs principaux Thank you for purchasing a Ducane grill Para compras hechas en los Estados Unidos P.O. Box
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