Weber 89962 Burner Tubes Cleaning or Replacement, Control Panel Removal, Burner Tube Removal

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MAINTENANCE

 

 

BURNER TUBES CLEANING OR REPLACEMENT

 

1

2

You will need: Phillips screwdriver and flathead screwdriver..

 

 

 

 

A) Your Weber® gas barbecue must be OFF and cool..

 

 

 

B) Turn gas OFF at source..

 

 

 

C) Remove cookbox components - warming rack, grates and Flavorizer® bars..

3

 

 

Control Panel Removal

 

 

 

 

 

To remove control panel:

 

 

 

A) Take off the burner control knobs (1)..

 

 

 

B) Remove screw and washer from back of control panel with a Phillips screwdriver (2)..

 

 

 

C) Remove machine screw from lower left and right side of control panel with a Phillips

 

 

 

screwdriver (3)..

 

 

 

D) Tilt the back edge of the control panel up.. Carefully lift control panel up and away

 

 

 

from frame (4)..

 

 

 

E) Disconnect the igniter wires from the ignition module (5)..

4

 

 

Burner Tube Removal

 

 

 

 

 

To remove burner tube(s):

 

 

 

A) Remove the two nuts (6) that hold the manifold support bracket to the cookbox.. Pull

 

 

5

the manifold and valve assembly towards you, at the same time lift the manifold

 

 

 

 

 

assembly up to release the manifold brackets from the frame assembly (7)..

 

 

 

B) Slide the burner assembly out from under the guide screw and washer (8) in the

 

 

 

corners of the cookbox..

 

 

 

C) Lift and twist the burner assembly slightly, to separate the crossover tube (9) from

 

 

 

the burners.. Remove the burners from the cookbox..

 

 

 

Burner Tube Cleaning

 

 

 

To clean the burner tube(s):

 

 

 

A) Look inside each burner with a flashlight (10)..

 

 

 

B) Clean the inside of the burners with a wire (11) (a straightened-out coat hanger will

 

 

 

work)..

 

6

 

C) Check and clean the air shutter opening at the ends of the burners.. Check and

 

 

clean the valve orifices at the base of the valves.. Use a steel bristle brush to clean

 

 

 

outside of burners (12).. This is to make sure all the burner ports are fully open..

m CAUTION: Do not enlarge the burner ports when cleaning.

Burner Tube Reinstallation

A)To reinstall the burner tubes, reverse steps for “Removing Control Panel” and “Burner Tube Removal” as previously described..

mCAUTION: The burner openings (13) must be positioned properly over the valve orifices (14).

Check proper assembly before fastening manifold in place..

mWARNING: After reinstalling the gas lines, they should be leak checked with a soap and water solution before using the barbecue. (Refer to “CHECK FOR GAS LEAKS”)

mWARNING: Make sure that all parts are assembled and hardware is fully tightened before operating the grill. Your actions, if you fail to follow this Product Warning, may cause a fire, an explosion, or structural failure resulting in serious personal injury or death as well as damage to property. ◆

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9

8

10

13

 

11

14

 

 

 

12

 

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Contents Gas Grill Liquid Propane GAS Units only Table of Contents Exploded View 320 Diagrama DE Despiece 320 VUE Eclatee Shroud Cubierta Boîtier Handle Asa Poignée Warming Rack Thermometer BezelSide Burner Table Side Burner LidWarranty Canadian Installation General InstructionsOperating Storage AND/OR Nonuse Safe Handling Tips for Liquid Propane GAS Cylinders GAS InstructionsLiquid Propane Cylinder Requirements Canadian Liquid Propane Cylinder RequirementsLeak Check Preparation Important LP Cylinder InformationCheck That All Burner Valves Are Off Liquid Propane CylinderConnect The Hose To The Cylinder Check for GAS Leaks Remove Control Knobs & Control Panel For Leak TestingReinstall Control Panel Refilling the Liquid Propane CylinderCheck SLIDE-OUT Grease Tray and Disposable Drip PAN Before Using the GrillElectronic Igniter Inspection Hose InspectionMain Burner Ignition Main Burner Ignition & UsageTo Extinguish Crossover Ignition SystemMain Burner Manual Ignition Side Burner Ignition & Usage Side Burner IgnitionBurner Manual Ignition To Extinguish Side Burner Manual Ignition Preheating Covered Cooking Grilling Tips & Helpful HintsDrippings and Grease Flavorizer SystemSide Burner Troubleshooting TroubleshootingMaintenance CleaningWeber SPIDER/INSECT Screens Burner Tube Cleaning Burner Tubes Cleaning or ReplacementBurner Tube Reinstallation Control Panel RemovalSide Burner Maintenance Replace Battery If NecessaryElectronic Crossover Ignition System Operations Annual Maintenance Inspection And Cleaning Of The Spider/Insect ScreensBurner Flame Pattern WEBER-STEPHEN Products LLC Barbacoa de Gas Únicamente Unidades DE GAS Propano Licuado AdvertenciasInstrucciones Sobre EL GAS ÍndiceGarantía Para Compras Hechas EN México Instrucciones GeneralesInstalación Canadiense Operación DE LA BarbacoaRequisitos de los cilindros de propano licuado Instrucciones Sobre EL GASInformación Importante Sobre EL Cilindro DE Propano Licuado Preparativos Para LA Búsqueda DE FugasEl cilindro de propano licuado Conecte la manguera al cilindro Detección DE Fugas DE GAS Cómo Recargar EL Cilindro DE Propano Licuado RevisarVuelva a instalar el panel de control Antes DE Utilizar LA Barbacoa Inspección DEL Encendedor ElectrónicoInspección DE LA Manguera Encendido DEL Quemador Principal Encendido Y USO DEL Quemador PrincipalPara Apagar Sistema De Encendido CrossoverEncendido Manual DEL Quemador Principal Encendido DEL Quemador Lateral Encendido Y USO DEL Quemador LateralEncendido Manual DEL Quemador Lateral Consejos Prácticos Para Asar Resolución DE Problemas CON EL Quemador LateralProblema Verifique Solución Resolución DE ProblemasMantenimiento LimpiezaMallas Weber Contra Arañas E Insectos Revisiones Para Detectar Fugas DE GAS Limpieza O Reemplazo DE LOS Tubos DEL QuemadorOperación DEL Sistema DE Encendido Crossover Mantenimiento DEL Quemador LateralReemplace La Batería Si Fuese Necesario Patrón de la llama del quemador Mantenimiento AnualWEBER-STEPHEN Products LLC Grill a GAZ Appareils a GAZ Propane Uniquement Mises EN GardeInstructions Relatives AU GAZ Table DES MatieresGarantie Generalites Installation AU CanadaUtilisation Stockage ET/OU InutilisationExigences relatives à la bouteille de propane liquide Instructions Relatives AU GAZPreparation DE LA Detection DES Fuites Informations Importantes Relatives a LA Bouteille DE PLVerifiez que toutes les valves des bruleurs sont fermees La bouteille de propane liquideConnectez le tuyau à la bouteille de gaz Détecter les fuites Detection DES Fuites DE GAZRemettez en place le panneau de commandes Rechargement DE LA Bouteille DE Propane LiquideVérifiez PLATEAU-EGOUTTOIR Amovible ET Egouttoir Jetable Avant D’UTILISER LE GrillInspection DE L’ALLUMEUR Electronique Inspection DU TuyauAllumage DU Bruleur Principal Allumage & Utilisation DU Bruleur PrincipalPour Eteindre Dispositif D’allumage CrossoverAllumage Manuel DU Bruleur Principal Allumage DU Bruleur Lateral Allumage & Utilisation DU Bruleur LateralAllumage Manuel DU Bruleur Lateral Depannage DU Bruleur Lateral Astuces Pour LA GrilladeLes brûleurs brûlent avec une DepannageGrilles ANTI-ARAIGNEES/INSECTES Weber NettoyageRetrait du panneau de commandes Nettoyage OU Remplacement DES Tubes DU BruleurRetrait du tube du brûleur Nettoyage du tube du brûleurMaintenance DU Bruleur Lateral Utilisation DU Dispositif D’ALLUMAGE Electronique CrossoverRemplacez La Pile Si Necessaire Aspect des flammes du brûleur Maintenance AnnuelleWEBER-STEPHEN Products LLC

89962 specifications

The Weber 89962 is a high-performance gas grill designed to deliver exceptional cooking results while ensuring durability and ease of use. With a focus on innovative features and advanced technologies, the Weber 89962 has become a favorite among grilling enthusiasts and outdoor cooking aficionados.

One of the standout features of the Weber 89962 is its powerful cooking system, which incorporates a total of four stainless steel burners. This allows for precise temperature control across the grilling surface, ensuring that meats are cooked evenly and to perfection. The burners are designed to provide a total output of 48,000 BTUs, making it suitable for both low and slow cooking as well as high-heat searing.

The grill also boasts an expansive cooking area, with a primary grilling space of 669 square inches and an additional warming rack that adds 198 square inches. This combination allows the user to grill multiple items simultaneously, making it ideal for family gatherings or entertaining guests. The porcelain-enameled cast iron cooking grates contribute to superior heat retention and create attractive grill marks on food.

For those who value convenience, the Weber 89962 is equipped with a built-in ignition system that ensures quick and reliable startup. The grill features a stainless steel heat diffuser that helps distribute heat evenly across the cooking surface while protecting the burners from drippings. This not only enhances flavor through reduced flare-ups but also simplifies cleanup.

Another important characteristic of the Weber 89962 is its durable construction. The grill is crafted from weather-resistant materials, ensuring it can withstand the elements and provide years of reliable service. The cart design includes enclosed storage for propane tanks and grilling accessories, keeping everything organized and easily accessible.

The grill's side tables provide additional workspace and can accommodate condiments, plates, and tools during grilling sessions. Integrated hooks allow for easy hanging of utensils, streamlining the cooking process.

Overall, the Weber 89962 combines high performance, convenience, and durability, making it an excellent choice for anyone serious about outdoor grilling. Its combination of advanced engineering and thoughtful design ensures that grilling remains a delightful experience, whether for casual weeknight meals or grand summer barbecues.
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