Teledyne Operational Theory Model OT-2 System, Micro-Fuel Cell Sensor Principles of Operation

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2 Operational Theory

Model OT-2 System

 

 

 

 

 

 

2.2Micro-Fuel Cell Sensor

2.2.1Principles of Operation

The oxygen sensor used in the Model OT-2 System is a Micro- fuel Cell designed and manufactured by Analytical Instruments. It is a sealed plastic disposable electrochemical transducer.

The key components of the Micro-Fuel Cell are a diffusion

barrier in the form of a thin membrane, a cathode, an anode, and an electrolyte in which they are immersed.

Oxygen from the sample gas diffuses through the thin mem- brane and is reduced at the cathode. As a result, an electrical current is produced that is proportional to the concentration of oxygen in the sample gas.

The choice of electrolyte, and hence the sensor type, de- pends on the exact constituents of the sample gas. For sample gases that contain a high concentration of CO2, for example, an acid electrolyte will be the more optimal choice.

2.2.2 Anatomy of a Micro-Fuel Cell

The Micro-fuel Cell is approximately 1¼ inches in diameter. The cell body is made of an inert plastic that is compatible with a wide variety of sample streams. Oxygen from the sample gas diffuses through a thin membrane located at one end of the sensor. The other end of the cell is a contact plate consisting of two concentric foil rings. The rings mate with spring-loaded con- tacts in the sensor block assembly and provide the electrical connection to the rest of the analyzer. Figure 2-1 illustrates the external features.

Figure 2-1: Micro-Fuel Cell

2-2

Teledyne Analytical Instruments

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Contents Model OT-2 Oxygen Transmitter System Model OT-2 System Copyright 1999 Teledyne Analytical InstrumentsTable of Contents Ground Model OT-2 System Introduction Introduction Model OT-2 System Front View Introduction Model OT-2 System Model OT-2 System Operational Theory IntroductionOperational Theory Model OT-2 System Micro-Fuel Cell Sensor Principles of OperationCross Section of a Micro-Fuel Cell not to scale Electrochemical Reactions Model OT-2 System Operational Theory Characteristic Input/Output Curve for a Micro-Fuel Cell Electronics and Signal Processing Sample Flow Description See Figure Piping Layout Operational Theory Model OT-2 System Installation Model OT-2 System OperationOperation Model OT-2 System Mounting DetailsGas Connections Operation Model OT-2 System Front View of Transmitter Operation Model OT-2 System Installing the Micro-Fuel Cell CalibrationSample System Component Locations Span Gas % F.S. x 4 + = Output in VDC 100 Testing the System 3 H2S ScrubberOperation Model OT-2 System Model OT-2 System Maintenance Model OT-2 System Scrubber Replacement Maintenance Model OT-2 System Appendix Qty Part Number Description Section I Product Identification Section III Physical Hazards Section V Emergency and First Aid Procedures Appendix