Graco 3A1696C Kohler Engine, Paint Pumps, Paint and Paint Manufacturers

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Troubleshooting

Kohler Engine

PROBLEM

CAUSE

 

SOLUTION

 

 

 

 

Engine not starting

Programmable Skipline Controller is

1.

Turn on Programmable Skipline Control-

 

shut off, or engine is out of fuel

 

ler. Engine will not start with control off.

 

 

2.

Check fuel supply.

 

 

3.

See Kohler engine instruction manual.

 

 

 

 

Engine stalling

Engine fuel tank is empty or not breath-

1.

Check fuel supply. Open breather on

 

ing, or engine oil is low.

 

fuel tank. Check engine oil level.

 

 

2.

See Kohler engine instruction manual.

 

 

 

 

Paint Pumps

PROBLEM

SOLUTION

 

 

Pumps wearing prematurely

Reduce premature pump wear and costly down-time with the following tips:

 

Keep piston throat full of TSL

 

If possible, shorten lines to reduce pump back pressure

 

Use Graco strainer at pump inlet to filter-out dried paint and debris

 

Inspect internal suction hoses for paint build-up, which can cause pump starving

 

Replace pump packings seasonally to increase piston and sleeve life

 

Always keep hydraulic reservoir full to reduce heat build-up

 

 

Paint and Paint Manufacturers

PROBLEM

SOLUTION

 

 

Do not know what type of paint to use

When ordering paint from manufacturer:

 

Inform paint suppliers of type of equipment to be used (RoadLazer), filter screen

 

sizes (30 mesh) and tip sizes (33 to 45 thousands)

 

Require that paint must pass through a 30-mesh filter with minimal filter plugging

 

Things to know about waterborne paint and striping equipment:

 

Flush waterborne paints from system if system is not used on a regular basis.

 

Waterborne paints do not dilute easily. Use warm soapy water to flush system.

 

Waterborne paints will not redissolve. Dried paint film in paint containers or paint

 

suction lines must be removed. Graco offers a Suction Line Strainer Kit 24G774

 

that should be installed at least 2 ft from pump inlet to remove contamination.

 

Strainers must be cleaned regularly to avoid pump starving or cavitation.

 

Waterborne paints cannot freeze or tolerate temperatures above 120° F (49° C).

 

Consult paint manufacturer.

 

With age, waterborne paint pigments settle to bottom of container. Never use set-

 

tled paint without agitating. It is important to order fresh paint. Require paint manu-

 

facturers to supply manufactured dates and stagger shipments throughout striping

 

season.

 

 

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3A1696C

Image 24
Contents Important Safety Instructions Line Striping SystemTable of Contents Fire and Explosion Hazard Equipment Misuse Hazard Component Identification Component Function Pressure Relief Procedures RPS 2900 Pump Fluid Pressure ReliefBead System Pressure Relief Air System Pressure ReliefChanging Hydraulic Oil Drain OilRefilling Oil Compressor Belt and Hydraulic Pump Belt Belt RemovalBelt Installation Install side guard 105 by tightening eight screws Hydraulic Pump Replacement RemovalInstallation Compressor Replacement Perform Pressure Relief Procedures,Install air line 145 to compressor Engine Replacement Engine RemovalEngine Installation Pulley InstallationJunction Box Circuit Board Replacement InstallationRemoval Troubleshooting Paint Guns and Bead GunsFine Gun arm wobbles Programmable Skipline Controller Air and Bead System See Air Compressor Belt ReplaceKohler Engine Paint PumpsPaint and Paint Manufacturers Wiring Diagrams Schematics 24F472, ControllerControl Cable Diagram for RoadPak System Schematics -16G161, Cable, Gun Arm 16G161, Cable, Gun ArmSchematics 16G049, Valve Air Solenoid 16G049, Valve, Air Solenoid15E943, Senor Distance 16G049, Valve, Air Solenoid Graco Standard Warranty Graco Information