Braun RA500 service manual Troubleshooting Diagnosis Chart

Page 40

TROUBLESHOOTING

Troubleshooting Diagnosis Chart

WARNING

Troubleshooting and repair procedures must be performed as specified by an authorized service technician only. Failure to do so may result in serious bodily injury and/or property damage.

If a problem occurs with your ramp, discontinue operation immediately! Contact your sales representative or call The Braun Corporation at 1-800-THE LIFT®. One of our national Product Sup- port representatives will direct you to an authorized service techni- cian who will inspect your ramp.

The cause of the problem can be determined by locating the lift function and related symptom in the Troubleshooting Diagnosis

Chart. The specific cause and remedy can then be determined by process of elimination. A Wiring Diagram and Electrical Schematic are provided to aid in troubleshooting.

A Repair Parts section with an exploded view and corresponding parts list is also provided. Correct the problem if possible. If the problem continues, contact The Braun Corporation.

FUNCTION

SYMPTOM

 

POSSIBLE CAUSE

REMEDY

 

 

 

 

 

 

 

1.11

Battery terminals dirty

Clean and tighten

 

 

1.12

Bad chassis ground

Clean and tighten. See Chassis Ground

 

 

 

 

Corrosion on page 28.

 

1.10

1.13

Battery defective

Replace

 

1.14

Battery discharged

Charge battery

 

No Power

1.15

25 ampere in-line fuse faulty

Replace controller fuse or vehicle fuse

 

To Controller

1.16

Power cable

Check for loose terminals or broken wire

 

 

1.17

Vehicle Interlock(s) circuit incomplete

Correct or replace

 

 

1.18

Vehicle-to-controller power harness

Disconnect harness from controller.

 

 

 

 

Using volt meter test for proper voltage:

1.00

 

 

 

Pin 1 = + 12/24 V

NO

 

 

 

Pin 2 = - Ground

OPERATION

 

 

 

 

 

 

 

 

 

 

 

1.21

Ramp to controller wiring harness

Check harness for loose or broken

 

 

1.22

Vehicle to controller data harness

connections.

 

1.20

Check harness for loose or broken

 

Power to

1.23

Faulty Controller

connections.

 

Controller But

See Controller Diagnostic Guide

 

No Function

1.24

Ramp enable circuit incomplete

Correct or replace

 

 

1.25

Parking brake interlock inactive

Correct or replace

 

 

1.26

Manual release disengaged

Check that manual release is re-engaged

 

 

 

 

 

Page 38

Image 40
Contents Braun Congratulations Contents Ramp Terminology Ramp Terminology IllustrationFigure B Ramp Components Terminology IllustrationIntroduction Pan Weldment Housing Chain Drive AssemblyRamp Components Control Box Electronic ConRamp Operation Ramp Operation Ramp Access Doors and Interlocks Operation Notes and DetailsOperation safety Precautions, preRead and become Familiar with all rampRamp Power Operation Operator Input Switches Halt Conditions Several condiWeight Sensing Pad optional One-Touch Operation In oneProvide adequate Clearance outsideVehicle to ac Commodate rampSafety precautions Result in unintended ramp Ramp Manual OperationProvided. Failure to re-engage Become familiar with all ramp Secure the platform mayFigure D Ramp Passenger Safety Ramp Operation Ramp Installation Installation / Service Safety PrecautionsRamp Installation Installation Requirements Installation, operationRead this manual Before performingFigure F Floor Pocket Clear Opening Dimensions 1005mmClear Door Opening Width Dimension Figure HInstalled Ramp Stowed Figure JFigure K Figure L Figure M Installed Ramp Stowed RA500 w/o Fixed Sub floor Figure NFigure P Route cables clear Exhaust systemOther hot areas Moving parts. FailurePositive + battery Lead wire must beInstaller-provided Protected byMaintenance and Lubrication Lubrication DiagramMaintenance and Lubrication Introduction CyclesYear or 1250 Cycles Electronic Controller Controller only if ramp does not functionProperly Establish a connection between the computerDeploy Limit Stow Limit Adjust limits as follows Limit Adjustment ChartSystems Descriptions Operation Deploy MIN. Stow MAXManual Calibration Instructions for Controller PortImproper microswitch Adjustment mayIN-Limit Microswitch Manual Release Signal MicroswitchTroubleshooting Troubleshooting Diagnosis ChartDeploy Repair Parts Qty Description RA500-3236Detail a Exploded ViewWiring Schematic RampWiring Diagram Cond Wire CodeDaily Preventive Maintenance Schedule Pre-Trip InspectionProviding Access to the World Braun Commercial RA500 Transit Ramp