Heat Controller MMC18DA-1 Air Purging and Evacuation, Leak Checking, Preparation, Leakage test

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Air Purging and Evacuation

Air Purging and Evacuation

Air and moisture remaining in the refrigerant system have undesirable effects as indicated below.

1.Pressure in the system rises.

2.Operating current rises.

3.Cooling(or heating) efficiency drops.

4.Moisture in the refrigerant circuit may freeze and block capillary tubing.

5.Water may lead to corrosion of parts in the refrigeration system.

Therefore, the indoor/outdoor unit and connecting tube must be checked for leaks and vacuumed to remove incondensible gas and moisture in the system.

LeakChecking

Preparation

Check that each tube(both liquid and gas side tubes) between the indoor and outdoor units have been properly connected and all wiring for the test run has been completed. Remove the service valve caps from both the gas and the liquid sides on the outdoor unit. Check that both the liquid and the gas side service valves on the outdoor unit are kept closed at this stage.

Leakage test

Connect the manifold valve(with pressure gauges) and dry nitrogen gas cylinder to this service port with charge hoses.

CAUTION: Be sure to use a manifold valve for leak testing.

The high side manifold valve must always be kept closed.

Pressurize the system to no more than 150 P.S.I.G. with dry nitrogen gas and close the cylinder valve when the gauge reading reached 150 P.S.I.G. Next, test for leaks with liquid soap.

CAUTION: To avoid nitrogen entering the refrigerant system in a

liquid state, the top of the cylinder must be higher than its bottom when you pressurize the system. Usually, the cylinder is used in a vertical standing position.

NOTICE : Leakage testing should be done for each indoor unit connection set, separately.

1.Do a leakage test of all joints of the tubing(both indoor and outdoor) and both gas and liquid side service valves with soap bubbles.

Bubbles indicate a leak. Be sure to wipe off the soap with a clean cloth.

2.After the system is found to be free of leaks, relieve the nitrogen pressure by loosening the charge hose connector at the nitrogen cylinder. When the system pressure is reduced to normal, disconnect the hose from the cylinder.

 

 

Indoor unit

Outdoor unit

 

Manifold valve

Pressure

Lo

Hi

gauge

 

 

 

 

Charge hose

 

 

Nitrogen gas

 

 

cylinder(in vertical

 

 

standing position)

24Wall Mounted Multi-Zone Split System Air Conditioner

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Contents Heat CONTROLLER, INC Table of Contents Installation Parts Provided 18/24K BTU/h36K BTU/h Safety Precautions Be sure not to do Be sure to follow the instructionThere is risk of fire or electric shock For electrical work, contactDo not modify or extend the power cable Do not let the air conditionerRun for a long time when Humidity is very high and aInstall the drain hose to Keep level even when Installing the productAway properly Bad connection may cause Water leakage LeakageInstallation of Indoor, Outdoor Unit Rooftop InstallationsSelect the best location Indoor unitSeaside Applications and Installation Selecting the locationOutdoor UnitPiping length and elevation Multi-Zone Piping Recommendations18/24K BTU/h 36K BTU/h Mounting Installation Plate Drilling the hole in the wallFlaring work Cut the pipesBurrs removal Putting flare nuts onConnecting the Piping CheckIndoor Foamed polyethylene or equivalent is recommendedIndoor unit installation Wrap the insulation material around all connectionsFor left rear piping Wrap the insulation material around the connecting portion Indoor unit installationBest Practice Worst PracticeOutdoor Outside diameter TorqueConnect the cable to the Indoor unit RecommendationConnect the cable to the Outdoor unit Outdoor unitMethods of connecting the cable How to connect wiring to the terminalsFor strand wiring High voltage Strand wireModel Checking the drainage To check the drainageDrain piping Pour a glass of water into the evaporatorInsulating the Pipe and Special Piping Applications Air Purging and Evacuation Leak CheckingPreparation Leakage testRepeat evacuation procedure for each indoor unit EvacuationFinishing the job Charging Max totalCapacity Prepare remote control Test RunningEvaluation of the performance 03-18-08 No. MFL39059502
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MMH18DA-1, MMH24DA-1, MMC24DA-1, MMC36TA-1, MMH36TA-1 specifications

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