Heat Controller HCG**V1E, HMG**X1E, HMG**F1E installation instructions Table of Contents

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TABLE OF CONTENTS

Important Safety Information

3

Requirements & Codes

3

General Information

4

Before You Install this Unit

4

Locating the Air Handler

4

Minimum Clearances

4

Operation of Air Handler During Construction

4

Installation in a Garage

5

Plenums & Air Ducts

5

Unconditioned Spaces

5

Air Filters

5

Acoustical Duct Work

5

Air Handler Installation

6

Packaging Removal

6

Mounting Applications

6

Upflow Installations

6

Downflow Installations

6

Horizontal Installations

7

Horizontal Left Installations

7

Horizontal Right Installations

7

Circuit Breaker Cover Installation

8

Refrigerant Line Connections

8

Orifice removal & Installation

9

Connecting the Linsets

9

Condensate Drainage

10

Electrical Connections

11

Pre-Electrical Checklist

11

Line Voltage

11

Grounding

11

Thermostat Connections

11

Control Board

12

Twinning

12

Heater Kits

13

Electronic Air Cleaner

13

Humidifier

13

Optional Humidistat

13

Startup & Adjustments

13

Before You Start the Unit

13

Refrigerant Charging

14

Air Circulation

14

Running the Blower Continuously

14

Selecting Continuous Low Spd Fan Operation

14

Turning the Blower Off

14

System Cooling

14

System Heating

14

Selecting minimum Electric Heat Airflow

14

Blower Configurations

14

Determining Nominal System Capacity

14

3-Speed Units

14

High Efficiency Units (Var. & Fixed Speed)

15

Selecting Basic Heating Airflow

15

Selecting Basic Cooling / Heat Pump Airflow

15

Dehumidification Options

15

Unit Maintenance

16

Troubleshooting

16

Figures & Tables

17

Figure 12. HMG**F1E, HMG**X1E &

 

HCG**V1E Physical Dimensions

17

Figure 13. Air Handler Components

18

Airflow Data

19

Table 5. HMG**F1E Air Handlers

19

Table 6. HMG**X1E Air Handlers

20

Table 7. HMG**X1E Air Handlers (Heat Only)

21

Table 8. HCG**V1E Air Handlers (Cool Only)

21

Table 9. HCG**V1E Airflow Settings

22

Electrical Diagrams & Data

23

Figure 14. Single Stage Control Board

23

Figure 15. Two-Stage Control Board

23

Figure 16. Fixed Speed Control Board

24

Figure 17. Variable Speed Control Board

24

Figure 18. HMG**F1E Wiring Diagram

25

Figure 19. HMG**X1E Wiring Diagram

26

Figure 20. HCG**V1E Wiring Diagram

27

Table 10. HMG**F1E MCA & MOP Data

28

Table 11. HMG**X1E & HCG**V1E

 

MCA & MOP Data

29

Table 12. Control Board Operation

30

Installation / Performance Checklist

32

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Contents AIR Handler Table of Contents Requirements & Codes Important Safety InformationNitrogen Health Flammability ReactivityLocating the Air Handler Before You Install this UnitGeneral Information Minimum ClearancesUnconditioned Spaces Installation in a GaragePlenums & Air Ducts Air FiltersPackaging Removal Air handler InstallationDownflow Installations Mounting ApplicationsHorizontal Right Installations Horizontal InstallationsHorizontal Left Installations Refrigerant Line Connections NitrogenOrifice Removal & Installation Connecting the LinesetsCondensate Drainage Example Thermostat Connections Pre-Electrical ChecklistElectrical connections Control Board TwinningHeater Kits Startup & AdjustmentsElectronic Air Cleaner EAC HumidifierAir Circulation Blower ConfigurationsRefrigerant Charging Selecting Basic Cooling / Heat Pump Airflow Dehumidification OptionsSelecting Basic Heating Airflow Unit Maintenance TroubleshootingFigures & Tables Furnace Size Btuh Detail DBreaker 60A Heating Element Airflow Data for HMG**F1E Series Air Handlers Airflow DataDry Coil ESP Airflow Data for HMG**X1E Air Handlers TON HCG24V1E & HCG30V1ECFM TON HCG36V1E & HCG42V1EHCG36V1E HCG42V1E Airflow Data for HCG**V1E Air HandlersHCG24V1E HCG30V1E HCG48V1E HCG60V1EElectrical diagrams & Data Single Stage Control BoardFixed Speed Motor Control Board Wiring Diagram for HMG**F1E Series Air HandlerAir Handler with Fixed Speed High Efficiency Motor Series Air HandlerWiring Diagram for HCG**V1E Series Air HandlerH6HK HMG**F1E SeriesMCA MOP Air Handler Model Control Signal & Mode Operation Total KW Board ActionControl Board Operation Models NumberAUX Heat FAN Installer Name Installation Address