Heat Controller DMH18DB-1 manual Gas Charging, 2-way, 3-wayValve, Service Manual, After Evacuation

Page 69
(3) Gas Charging

2-way, 3-way Valve

(3) Gas Charging

(After Evacuation)

Indoor unit

Liquid side

 

Open

Outdoor unit

2-Way

valve

Gas side

Open

3-Way

valve

Indoor unit

Liquid side

 

Open

2-Way

valve

Gas side

Open

3-Way

valve

Charging

manifold gauge

cylinder

 

Low-handle

Check valve (OPEN)Hi- handle (OPEN)

Procedure

1.Connect the gauge to the charging cylinder.

-Connect the charge hose which you disconnect- ed from the vacuum pump to the valve at the bottom of the cylinder.

-If you are using a gas cylinder, also use a scale and reverse the cylinder so that the system can be charged with liquid.

2.Purge the air from the charge hose.

-Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air. (Be careful of the liquid refrigerant). The procedure is the same if using a gas cylinder.

3.Open the low handle on the gauge and charge the system with liquid refrigerant.

-If the system can not be charged with the speci- fied amount of refrigerant, it can be charged with a little at a time (approximately 150g each time) while operating the air conditioner in the cooling cycle; however, one time is not suffi- cient, wait approximately 1 minute and then repeat the procedure(pumping down-pin).

4.Immediately disconnect the charge hose from the gas side valve's service port.

This is different from previous procedures. Because you are charging with liquid refrigerant from the gas side, absolutely do not attempt to charge with larger amounts of liquid refrigerant while operating the air conditioner.

- Stopping partway will allow the gas to be dis- charged.

-If the system has been charged with liquid refrigerant while operating the air conditioner turn off the air conditioner before disconnecting the hose.

5.Mount the valve stem nuts and the service port nut.

-Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m.(4.2kg.m/5.5kg.m.)

-Be sure to check for gas leakage.

Service Manual 69

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Contents HEAT CONTROLLER, INC Only for authorized service personnelWall Mounted Multi-SplitSystem Air Conditioning/Heat PumpTABLE OF CONTENTS 2Multi type Air ConditionerService Manual SymbolsUsedinthisManualCombination table Combination tableInstallation Safety PrecautionsSafety Precautions 4Multi type Air ConditionerSafety Precautions Do not install, remove, or reService Manual Safety Precautions 6Multi type Air ConditionerWhen the product is soaked an Authorized Service CenterSafety Precautions InstallationInstall the drain hose to ensure that installing the productOperational 8Multi type Air ConditionerSafety Precautions Service Manual Safety Precautions•Be careful and avoid personal injury •They may burn or explodeDimensions DimensionsIndoorUnit Split Type IndoorDimensions OutdoorUnitService Manual UE 18kBtu/hProduct Specifications Product Specifications12Multi type Air Conditioner Outdoor UnitService Manual Product SpecificationsIndoor Unit B-DMH18DB-1InstallationParts InstallationInstallationTools InstallationInstallation Select the best locationRooftop Installations Indoor unit16Multi type Air Conditioner Piping length and elevationInstallation Multi Piping TypeFixing Installation Plate InstallationService Manual Flaringwork Flaring Work and Connection of PipingFlaring Work and Connection of Piping 18Multi type Air ConditionerFor right rear piping Connecting the PipingService Manual Flaring Work and Connection of PipingFlaring Work and Connection of Piping 20Multi type Air ConditionerFor left rear piping Service ManualFlaring Work and Connection of Piping 22Multi type Air Conditioner Indoor unit installationFlaring Work and Connection of Piping REMOTE CONTROL PREPARATIONOPTIONAL HOW TO MOUNT ONTO A WALL HOW TO INSERT BATTERIESFlaring Work and Connection of Piping 24Multi type Air Conditioner Flaring Work and Connection of PipingOutdoor Service Manual Connectthe cabletotheIndoorunitFlaring Work and Connection of Piping Line voltage 208~230VConnectthe cabletotheOutdoor unit 26Multi type Air ConditionerEvery wire must be connected firmly Connectionmethod ofthe connectingcableExample How to connect wiring to the terminalsService Manual Connectthecable totheindoorunit 28Multi type Air Conditionerrating on the unit rating plate Service Manual CheckingthedrainageTo check the drainage Drain piping30Multi type Air Conditioner Formingthe pipingAir Purging and Evacuation Service ManualCheckingmethod Air Purging and Evacuation32Multi type Air Conditioner EvacuationRepeat evacuation procedure for each indoor unit Finishing the jobCharging ChargingImportant:Unit is critically charge Test Running Test Running34Multi type Air Conditioner Prepare remote controlFunctionofcontrol Operation1. MAIN UNIT FUNCTION OperationOperation 36Multi type Air ConditionerDefrost ControlHeating Fuzzy OperationOff-TimerOperation On-TimerOperationService Manual OperationOff-Timer = On-TimerOperation 38Multi type Air ConditionerSleep Timer Operation OperationOperation Service ManualForced Operation Buzzer Sounding Operation40Multi type Air Conditioner FunctionofIndoorUnitOperation ON/OFF by Remote controller Time Delay Safety ControlService Manual FunctionofOutdoor UnitOperation Operating Step42Multi type Air Conditioner RemoteControlOperationSETTING BUTTONS 7ON/OFF TIMER BUTTONSDisassembly DisassemblyIndoor Unit To remove the Grille from the ChassisDisassembly 44Multi type Air Conditioner2. To remove the Control Box 3.To remove the Discharge GrilleDisassembly Service Manual5.To remove the Motor Cover 6.To remove the Cross-FlowFanSchematic Diagram Schematic DiagramElectronicControlDevice 1.Indoor Unit2. Outdoor Unit Schematic DiagramTMP87CM41F Schematic Diagram 48 Multi type Air Conditioner1. Room Type Indoor Unit 2. Outdoor Unit Wiring DiagramSchematic Diagram Service Manual1. Indoor Unit ComponentsLocations•TOP VIEW • BOTTOM VIEW2. Display ASSEMBLY 1 Split Type 6871A20682A Schematic Diagram52Multi type Air Conditioner 3. Outdoor UnitSchematic Diagram 1 Component side2 Solder side Schematic DiagramRefrigerationCycleDiagram Troubleshooting GuideTroubleshooting Guide 54Multi type Air ConditionerOutdoor Error Indoor ErrorSelf-diagnosisFunction Troubleshooting GuideTrouble analysis CycleTroubleshooting Guide56Multi type Air Conditioner Troubleshooting GuideTrouble ElectronicPartsTroubleshooting GuideThe Product doesn’t operate at all Troubleshooting Guide58Multi type Air Conditioner Product doesnt operate with the remote controllerTroubleshooting Guide TroubleTroubleshooting Guide The Compressor/Outdoor Fan are dont operateService Manual TroubleWhen indoor Fan does not operate Trouble 4 When indoor Fan does not operate60Multi type Air Conditioner Troubleshooting GuideWhen Vertical Louver does not operate Trouble 5 When the louver does not operateTroubleshooting Guide Service Manual62Multi type Air Conditioner ErrorCodeTroubleshooting Guide Trouble ShootingPower input AC 230V.Outdoor, Indoor Troubleshooting Guide• The connecting wires are misconnected TitleTroubleshooting Guide 64Multi type Air ConditionerError Cause of errorTroubleshooting Guide Service ManualCause of error Title2-way, 3-wayValve 2-way, 3-wayValve66Multi type Air Conditioner 2-wayValve Liguid SideService Manual 1 Pumping down2-way, 3-wayValve 2.Operate the unit for 10 to 15 minutes68Multi type Air Conditioner 2 Evacuation7.Mount the valve caps and the service port caps 2-way, 3-wayValveService Manual 3 Gas Charging2-way, 3-wayValve After Evacuation1900 WELLWORTH AVENUE • JACKSON, MICHIGAN HEAT CONTROLLER, INCTHE QUALITY LEADER IN CONDITIONING AIR 05/15/07