Goodman Mfg R-410A manual Safe Refrigerant Handling

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IMPORTANT INFORMATION

SAFE REFRIGERANT HANDLING

While these items will not cover every conceivable situation, they should serve as a useful guide.

WARNING

EFRIGERANTS ARE HEAVIER THAN AIR. HEY CAN "PUSH OUT" THE OXYGEN IN YOUR LUNGS OR IN ANY ENCLOSED SPACE. TO AVOID POSSIBLE DIFFICULTY IN BREATHING OR DEATH:

NEVER PURGE REFRIGERANT INTO AN ENCLOSED ROOM OR SPACE. BY LAW, ALL REFRIGERANTS MUST BE RECLAIMED.

IF AN INDOOR LEAK IS SUSPECTED, THOROUGHLY VENTILATE THE AREA BEFORE BEGINNING WORK.

LIQUID REFRIGERANT CAN BE VERY COLD. TO AVOID POSSIBLE FROST- BITE OR BLINDNESS, AVOID CONTACT WITH REFRIGERANT AND WEAR GLOVES AND GOGGLES. IF LIQUID REFRIGERANT DOES CONTACT YOUR SKIN OR EYES, SEEK MEDICAL HELP IMMEDIATELY.

ALWAYS FOLLOW EPA REGULATIONS. NEVER BURN REFRIGERANT, AS POISONOUS GAS WILL BE PRODUCED.

WARNING

O AVOID POSSIBLE EXPLOSION:

NEVER APPLY FLAME OR STEAM TO A REFRIGERANT CYLINDER. IF YOU MUST HEAT A CYLINDER FOR FASTER CHARGING, PARTIALLY IMMERSE IT IN WARM WATER.

NEVER FILL A CYLINDER MORE THAN 80% FULL OF LIQUID REFRIGERANT.

NEVER ADD ANYTHING OTHER THAN R-22 TO AN R-22 CYLINDER OR R-410ATO AN R-410ACYLINDER. THE SERVICE EQUIPMENT USED MUST BE LISTED OR CERTIFIED FOR THE TYPE OF REFRIGERANT USED.

STORE CYLINDERS IN A COOL, DRY PLACE. NEVER USE A CYLINDER AS A PLATFORM OR A ROLLER.

WARNING

O AVOID POSSIBLE EXPLOSION, USE ONLY RETURNABLE (NOT DISPOSABLE) SERVICE CYLINDERS WHEN REMOVING REFRIGERANT FROM A SYSTEM.

ENSURE THE CYLINDER IS FREE OF DAMAGE WHICH COULD LEAD TO A LEAK OR EXPLOSION.

ENSURE THE HYDROSTATIC TEST DATE DOES NOT EXCEED 5 YEARS.

ENSURE THE PRESSURE RATING MEETS OR EXCEEDS 400 LBS.

WHEN IN DOUBT, DO NOT USE CYLINDER.

WARNING

O AVOID POSSIBLE INJURY, EXPLOSION OR DEATH, PRACTICE SAFE HANDLING OF REFRIGERANTS.

WARNING

YSTEM CONTAMINANTS, IMPROPER SERVICE PROCEDURE AND/OR PHYSICAL ABUSE AFFECTING HERMETIC COMPRESSOR ELECTRICAL TERMINALS MAY CAUSE DANGEROUS SYSTEM VENTING.

The successful development of hermetically sealed refrig- eration compressors has completely sealed the compressor's moving parts and electric motor inside a common housing, minimizing refrigerant leaks and the hazards sometimes as- sociated with moving belts, pulleys or couplings.

Fundamental to the design of hermetic compressors is a method whereby electrical current is transmitted to the com- pressor motor through terminal conductors which pass through the compressor housing wall. These terminals are sealed in a dielectric material which insulates them from the housing and maintains the pressure tight integrity of the her- metic compressor. The terminals and their dielectric em- bedment are strongly constructed, but are vulnerable to care- less compressor installation or maintenance procedures and equally vulnerable to internal electrical short circuits caused by excessive system contaminants.

In either of these instances, an electrical short between the terminal and the compressor housing may result in the loss of integrity between the terminal and its dielectric embed- ment. This loss may cause the terminals to be expelled, thereby venting the vaporous and liquid contents of the com- pressor housing and system.

A venting compressor terminal normally presents no danger to anyone, providing the terminal protective cover is properly in place.

If, however, the terminal protective cover is not properly in place, a venting terminal may discharge a combination of

(a) hot lubricating oil and refrigerant

(b) flammable mixture (if system is contaminated with air)

in a stream of spray which may be dangerous to anyone in the vicinity. Death or serious bodily injury could occur. Under no circumstances is a hermetic compressor to be elec- trically energized and/or operated without having the terminal protective cover properly in place.

See Service Section S-17 for proper servicing.

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Contents Service Instructions Product Design Scheduled MaintenanceSystem Operation Servicing16B Checking Fan & Blower Motor ECM Motors Wiring DiagramsImportant Information Recognize Safety SYMBOLS, Words and LabelsSafe Refrigerant Handling Product Identification Part Number Description Fits Models AccessoriesMeasurement in inches Filter Size 16 x 25 xRequires 1 filter MOTORIZED/MANUAL Fresh AIR Dampers Downflow Applications ACCESSORIES*PH1524-60M4Model Model Return SupplyEconomizer GPH13MED103 PGC101/102/103 46 1/4 39 3/8 14 1/2 12 1/2 x 15 x 22 1/2 Roof CurbsLocation & Clearances Product DesignIndoor Blower Motor CompressorsLine Voltage Wiring Electrical WiringCooling System OperationHeating Cycle Cooling CycleFAN Operation Airflow Adjustments for Indoor Blower MotorDefrost Cycle CFM Trim Adjust Thermostat Fan Only ModeThermostat Wiring CFM DeliveryTypical Heat Pump System in Heating Typical Heat Pump System in CoolingOnce a Year Scheduled MaintenanceOnce a Month Servicing Cooling /HEAT PUMP- Service Analysis GuideLine Voltage NOW Present Checking Voltage3B Cooling Anticipator Checking Wiring3C Heating Anticipator Indoor Blower MotorThree Phase Single PhaseChecking Transformer and Control Circuit Checking Contactor ContactsChecking Capacitor Checking Loss of Charge ProtectorChecking High Pressure Control 15B Capacitance Check 15A Resistance CheckAmmeter RELAY, StartAPH15 M Series Only Checking MotorsChart on Next Chart from Previous Checking Compressor Windings 16D Checking GE X13TM MotorsGPH15 M Series Only GE X13TM Motor Connections17A Resistance Test Testing Compressor Windings17B Ground Test Compressor Ground Test17D Operation Test 17C Unloader Test ProcedureUnloader Test Procedure Testing Defrost Control Testing Crankcase HeaterTesting Defrost Thermostat Checking Reversing Valve and SolenoidRefrigeration Repair Practice Leak Testing Nitrogen or NITROGEN-TRACEDEvacuation Brazing MaterialsAn inaccurately charged system will cause future prob- lems ChargingChecking Compressor Efficiency Final Charge AdjustmentThermostatic Expansion Valve TXV ValvesOverfeeding Superheat and Subcooling Adjustment on TXV ApplicationsUnderfeeding SuperheatTwo Speed Application *PH1548**-*PH1560 Checking SubcoolingSubcooling = SAT. Liquid TEMP. Liquid Line Temp Heat Pump Heating CyclePressure vs. Temperature Chart 410A Required Liquid Line Temperature Checking Restricted Liquid Line Checking Expansion Valve OperationRefrigerant Overcharge NON-CONDENSABLESSuction Line Drier Clean-Up Method Reversing Valve ReplacementChecking Temperature Rise Checking Temperature RiseChecking External Static Pressure Total External StaticOT18-60A Outdoor Thermostat Wiring DiagramsRoom Thermostat PH15**M4 Single Phase HKR** Heat KITGPH13MED Economizer for *PH15**M4 Diagrams
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R-410A specifications

Goodman Manufacturing, a well-respected name in the HVAC industry, has made significant advancements with their R-410A refrigerant technology. R-410A, a hydrofluorocarbon (HFC), has positioned itself as a superior alternative to the older R-22 refrigerant, which has been phased out due to its ozone-depleting properties. Goodman’s commitment to energy efficiency and environmental sustainability is well reflected in their use of R-410A in their air conditioning and heat pump systems.

One of the main features of Goodman’s R-410A systems is their exceptional energy efficiency. The R-410A refrigerant operates at a higher pressure than R-22, which allows for better heat transfer and improved cooling capacity. This results in reduced energy consumption and lower utility bills for consumers. Goodman’s air conditioning units designed for use with R-410A are often rated with high Seasonal Energy Efficiency Ratio (SEER) ratings, making them an eco-friendly choice for residential and commercial applications.

Another notable technology employed by Goodman is their commitment to reliable performance through advanced compressor designs. Goodman's scroll compressors are optimized for R-410A, ensuring quieter operation and reducing vibration levels. These compressors are known for their efficiency and longevity, making them a favorite among homeowners seeking dependable and durable climate control solutions.

Goodman's multi-stage cooling systems that utilize R-410A offer precise temperature control and enhanced comfort. By controlling the speed of the compressor, Goodman’s units can adjust output according to the heating or cooling demand, maximizing comfort while minimizing energy waste. This adaptability not only enhances indoor air quality but also contributes to a greener environment by using less energy.

Furthermore, Goodman incorporates high-tech diagnostic controls into their systems. These controls provide real-time performance data, allowing homeowners and technicians to monitor system status and troubleshoot issues more easily. By using R-410A combined with these innovative technologies, Goodman emphasizes reliability and user-friendly operation.

In conclusion, Goodman Manufacturing’s use of R-410A refrigerant reflects their dedication to efficiency, reliability, and environmental stewardship in HVAC solutions. The combination of advanced compressor technologies, high energy efficiency, and innovative controls solidifies Goodman’s reputation as a leader in the industry, offering homeowners and businesses the comfort and peace of mind they deserve.