Friedrich H)A24K25L Compressor Replacement, Recommended procedure for compressor replacement

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COMPRESSOR REPLACEMENT

Recommended procedure for compressor replacement

WARNING

RISK OF ELECTRIC SHOCK

Unplug and/or disconnect all electrical power to the unit before performing inspections, maintenances or service.

Failure to do so could result in electric shock,

serious injury or death.

1.Be certain to perform all necessary electrical and refrigeration tests to be sure the compressor is actually defective before replacing.

WARNING

HIGH PRESSURE HAZARD

Sealed Refrigeration System contains refrigerant and oil under high pressure.

Proper safety procedures must be followed, and proper protective clothing must be worn when working with refrigerants.

Failure to follow these procedures could result in serious injury or death.

2.Recover all refrigerant from the system though the process tubes. PROPER HANDLING OF

RECOVERED REFRIGERANT ACCORDING TO EPA REGULATIONS IS REQUIRED. Do not use gauge manifold for this purpose if there has been a burnout. You will contaminate your manifold and hoses. Use a Schrader valve adapter and copper tubing for burnout failures.

WARNING

HIGH TEMPERATURES

Extreme care, proper judgment and all safety procedures must be followed when testing, troubleshooting, handling or working around unit while in operation with high temperature components. Wear protective safety aids such as: gloves, clothing etc.

Failure to do so could result in serious burn injury.

NOTICE

FIRE HAZARD

The use of a torch requires extreme care and proper judgment. Follow all safety recommended precautions and protect surrounding areas with fire proof materials. Have a fire extinguisher readily available. Failure to follow this notice could result in moderate to serious property damage.

3.After all refrigerant has been recovered, disconnect suction and discharge lines from the compressor and remove compressor. Be certain to have both suction and discharge process tubes open to atmosphere.

4.Carefully pour a small amount of oil from the suction

stub of the defective compressor into a clean container.

5.Using an acid test kit (one shot or conventional kit), test the oil for acid content according to the instructions with the kit.

6.If any evidence of a burnout is found, no matter how slight, the system will need to be cleaned up following proper procedures.

7.Install the replacement compressor.

WARNING

EXPLOSION HAZARD

The use of nitrogen requires a pressure regulator. Follow all safety procedures and wear protective safety clothing etc.

Failure to follow proper safety procedures result in serious injury or death.

8.Pressurize with a combination of R-410A and nitrogen and leak test all connections with leak detector capable of detecting HFC (Hydrofluorocarbon) refrigerant. Recover refrigerant/nitrogen mixture and repair any leaks found.

Repeat Step 8 to insure no more leaks are present.

9.Evacuate the system with a good vacuum pump capable of a final vacuum of 200 microns or less. The system should be evacuated through both liquid line and suction line gauge ports. While the unit is being evacuated, seal all openings on the defective compressor.

CAUTION

FREEZE HAZARD

Proper safety procedures must be followed, and proper protective clothing must be worn when working with liquid refrigerant.

Failure to follow these procedures could result in minor to moderate injury.

10.Recharge the system with the correct amount of refrigerant. The proper refrigerant charge will be found on the unit rating plate. The use of an accurate measuring device, such as a charging cylinder, electronic scales or similar device is necessary.

NOTICE

NEVER, under any circumstances, charge a rotary compressor through the LOW side. Doing so would cause permanent damage to the new compressor.

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Contents R v i c e M a n u a l R 4 1 0 a M o d e l s Introduction Technical Support Contact InformationTable of Contents Your safety and the safety of others are very important Important Safety InformationRefrigeration System Hazards Property Damage Hazards Month Manufactured Serial Number Year ManufacturedProduction RUN Number Product Line Model Chassis SpecificationsIndoor WET Bulb TEMP. Degrees F AT 80 F D.B Extended Cooling PerformanceElectric Shock Hazard Electrical RequirementsRT5 Two speed fan RT4 One speed fan Remote Thermostat and Low Voltage Control ConnectionsThermostat Connections Quiet Start/Stop Electronic Control Board FeaturesElectronic Control Configuration Diagnostics Electronic Control Error Code DiagnosticsTest Mode Thermostat Compatibility Vpak electronic control FeaturesExternal Static Pressure Explanation of charts Capacitor Connections Components TestingCapacitors Capacitor Check with Capacitor AnalyzerHeater Elements and Limit SWITCHES’ Specifications Components TestingDrain PAN Valve Refrigeration Sequence of Operation Refrigeration AssemblyCUT/SEVER Hazard ServiceRisk of Electric Shock Sealed Refrigeration System RepairsEquipment Required Equipment Must be CapableFreeze Hazard Method Of Charging / RepairsUndercharged Refrigerant Systems Burn HazardRestricted Refrigerant System Overcharged Refrigerant SystemsCapillary Tube Systems Hermetic Components CheckMetering Device Check ValveReversing Valve DESCRIPTION/OPERATION Testing the CoilChecking the Reversing Valve Touch Test in Heating/Cooling Cycle Procedure For Changing Reversing ValveFire Hazard Compressor Checks Ground Test Single Phase Resistance TestExternal Overload Vpak 9, 12, 18 K Btus Internal Overload Vpak 24 K BtusRecommended procedure for compressor replacement Compressor ReplacementHigh Temperatures Electrical Shock Hazard Routine Maintenance9K BTU, 12K BTU, & 18K BTU Electrical Troubleshooting Chart CoolingCircuit Breakers are Electrical Troubleshooting Chart Cooling 24K BTUHeat Pump Mode Electrical Troubleshooting Chart Heat PumpTroubleshooting Chart Heating Troubleshooting Chart CoolingElectric Heat VEA 09/12/18 with 2.5 KW, 3.4 KW or 5KWVHA 09/12/18 with 2.5 KW, 3.4 KW or 5KW Cool with Electric Heat Heat Pump with Electric Heat Cool with Electric Heat Heat Pump with Electric Heat Technical Service Data Technical Service DataVPK-ServMan-L Friedrich AIR Conditioning CO
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H)A09K25L, H)A12K50L, H)A09K50L, H)A24K10L, H)A24K25L specifications

Friedrich R410A is a refrigerant blend that has become a cornerstone in the HVAC industry, particularly for air conditioning systems. This hydrofluorocarbon (HFC) is known for its efficiency and environmentally friendly properties, making it a popular alternative to older refrigerants like R22.

One of the main features of R410A is its exceptional thermal efficiency. It has a higher cooling capacity compared to R22, which allows for smaller and more efficient equipment. This efficiency translates to reduced energy consumption and lower operating costs for users. Additionally, the higher pressure capability of R410A enables the design of more compact systems, which is particularly beneficial for residential and commercial applications where space is often limited.

R410A is characterized by its zero ozone depletion potential (ODP), which is a significant advantage over its predecessors. This makes it a more environmentally responsible choice, aligning with global initiatives to phase out substances that harm the ozone layer. However, it is essential to note that while R410A does not deplete the ozone, it does have a global warming potential (GWP) of approximately 2,088, making it less favorable in terms of climate impact compared to natural refrigerants.

In terms of technology, R410A is typically utilized in systems that are designed specifically for this refrigerant. Equipment compatible with R410A often features advanced components that can handle the higher pressures required. Many modern air conditioning systems equipped with R410A also incorporate variable-speed compressors and advanced electronic controls, enhancing overall performance and comfort.

Additionally, R410A systems often come equipped with variable refrigerant flow (VRF) technology, which allows for precise temperature control in multiple zones of a building. This versatility makes R410A an ideal choice for both residential and commercial installations, providing optimal comfort throughout various spaces.

In summary, Friedrich R410A stands out due to its high energy efficiency, zero ozone depletion potential, and suitability for modern HVAC technologies. As the industry moves towards more sustainable practices, R410A serves as a reliable refrigerant that balances performance with environmental responsibility. It’s a significant choice for anyone looking to invest in efficient and eco-friendly heating and cooling solutions.