Lincoln Electric TIG Welding Troubleshooting Guide for Precision TIG 375

Page 37

E-6

 

TROUBLESHOOTING

E-6

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

PROBLEMS

POSSIBLE

RECOMMENDED

 

 

(SYMPTOMS)

CAUSE

COURSE OF ACTION

 

 

 

 

 

 

STICK WELDING PROBLEMS

Stick electrode "blast off" when arc

1.

Current may be set too high for

is struck

 

electrode size

 

2.

(Machine with Advanced Control

 

 

PC board only) Hot Start Menu

 

 

setting too high

 

 

 

Stick electrode "sticks" in the weld

1.

Current may be set too low for

puddle

 

electrode size

 

2.

(Machine with Advanced Control

 

 

PC board only) Arc Force Menu

 

 

setting too low

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

TIG WELDING PROBLEMS

Poor starting in DC polarity

1.

Input line may be too low

 

2.

Bad connection at P11 of Control

 

 

PC board

 

3.

Bad Background rectifier, back-

 

 

ground resistor R7, or background

 

 

diode D2

 

 

Arc "flutters" in DC polarity, o.k. in

1. Tungsten not "sharp"

AC polarity

 

 

 

2.

Bad free wheeling diode D1 or its

 

connection

 

 

 

Arc "flutters" in both DC & AC polari-

1.

Tungsten electrode may be too

ties

 

large in diameter for the current

 

 

setting

 

2.

Gas shielding may be insufficient.

 

3.

Contaminated gas or leaks in the

 

 

gas line, torch, or connections

 

4.

Helium blend is used as a shield-

 

 

ing gas

 

 

 

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

PRECISION TIG 375

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Contents Precision TIG Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Rated Input Single Phase only InstallationDuty Cycle-Applications Volts at Rated Amperes Amps Precision TIGPhysical Dimensions Recommended Input Wire and Fuse SizesTemperature Ranges Additional Output CapacitySafety Precautions Input and Grounding Connections Work Cable Connection Output CABLES, Connections and LimitationsStick Electrode Cable Connection Figure A.2 TIG Torch ConnectionFigure A.3 Auxiliary Power ConnectionsFigure A.4 Robotic Interface ConnectionProduct Description OperationPipe Thawing Welding SparksRecommended Processes Recommended Processes and EquipmentProcess Limitations Equipment LimitationsFigure B.1 Control Panel Controls and SettingsOperation Display TIG Mode MenuAdvanced Panel Controls Do not USE 4-STEP if Using AN Amptrol RemoteOperation TIG Welding Features Internal SET UP ControlsStick Welding Features Figure B.3 Figure B.4 Setup Guidelines for TIG Welding With AN Amptrol TIG Weld Cycle ChartFigure B.6 Smaw Process Making a TIG Weld with AN AmptrolGtaw Process Factory Installed Options AccessoriesField Installed Options Optional EquipmentSafety Precautions MaintenanceRoutine and Periodic Maintenance Overload ProtectionComponent Access Service ProceduresSpark GAP Adjustment UNDER-COOLER ServiceHOW to USE Troubleshooting Guide TroubleshootingOutput Problems SymptomsCourse of Action GAS Problems Meter ProblemsHI-FREQ Problems Preset & Output Control Problems TIG Welding Problems Stick Welding ProblemsTIG Problems Wiring Diagram Wiring Diagram Dimension Print K2622-1 Domestic Precaucion Aviso DE