Lincoln Electric SVM132-A service manual Welding Sparks can cause fire or explosion, Iii

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SAFETY

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WELDING SPARKS can cause fire or explosion.

6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding sparks and hot

materials from welding can easily go through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. Have a fire extinguisher readily available.

6.b. Where compressed gases are to be used at the job site, special precautions should be used to prevent hazardous situations. Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1) and the operating information for the equipment being used.

6.c. When not welding, make certain no part of the electrode circuit is touching the work or ground. Accidental contact can cause overheating and create a fire hazard.

6.d. Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside. They can cause an explosion even though they have been “cleaned”. For information, purchase “Recommended Safe Practices for the Preparation for Welding and Cutting of Containers and Piping That Have Held Hazardous Substances”, AWS F4.1 from the American Welding Society (see address above).

6.e. Vent hollow castings or containers before heating, cutting or welding. They may explode.

6.f. Sparks and spatter are thrown from the welding arc. Wear oil free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair. Wear ear plugs when welding out of position or in confined places. Always wear safety glasses with side shields when in a welding area.

6.g. Connect the work cable to the work as close to the welding area as practical. Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains, crane cables or other alternate cir- cuits. This can create fire hazards or overheat lifting chains or cables until they fail.

6.h. Also see item 1.c.

CYLINDER may explode if damaged.

7.a. Use only compressed gas cylinders

containing the correct shielding gas for the process used and properly operating regulators designed for the gas and

pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition.

7.b. Always keep cylinders in an upright position securely chained to an undercarriage or fixed support.

7.c. Cylinders should be located:

Away from areas where they may be struck or subjected to physical damage.

A safe distance from arc welding or cutting operations and any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use.

7.g. Read and follow the instructions on compressed gas cylinders, associated equipment, and CGA publication P-l, “Precautions for Safe Handling of Compressed Gases in Cylinders,” available from the Compressed Gas Association 1235 Jefferson Davis Highway, Arlington, VA 22202.

FOR ELECTRICALLY powered equipment.

8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment.

8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.

8.c. Ground the equipment in accordance with the U.S. National Electrical Code and the manufacturer’s recommendations.

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Mar ‘95

LN-8

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Contents LN-8 Semiautomatic Wire Feeder Safety LN-8Electric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Installation Electrode Diameter LN-8 with K303LN-8 with K377 LN-8 with K378Table A.1 Work Lead Specifications Power Source ConnectionsLN-8N and LN-8NE Power Source Selection Switch Variable Voltage PC Board LN-8S and LN-8SE and Converted LN-8N and LN-8NEPower Source Connection Diagrams Table A.2 LN-8 Power Source Connection DiagramsSection TOC Installation TOC 9A-9 Figure A.5 Connection of LN-8 to R3S-250 and R3S-32510A-10 Figure A.6 Connection of LN-8 to DC-600Power Source To LN-8 Input Cable Plug Control Cable LN-8 for Same Polarity Operation LN-8 for Opposite Polarity Operation Shock Can KillFigure A.10 for Power Sources Other than Lincoln Electric 14A-14Cable Clamp Conductor Electrode Wire Reel Basecontrol Input Cable ConnectionsLN-8N and LN-8S LN-8NE and LN-8SEConnections to Wire Feeder Extension Tube ConnectorLocking ScrewFigure A.14 Wire Feeder Handle Installation SELF-TAPPING Screw Hinge HandleHandling Procedures GUN and Cable AssembliesLN-8S and LN-8SE Continuous Flux Feed Submerged ARC GeneralOperation Safety Instructions Controls and Their FunctionsConstant Current Controls Gouging SparksConstant Voltage Controls Current Controls VoltageCircuit Protection Avoiding Ground Lead Protector GLP ActivationWire Feed Rolls and Guide Tubes Figure B.3 Wire Feed Rolls and Guide Tube InstallationSetting for CV or CC Power Sources Voltage Power Source Welding with a ConstantMounting a 50 or 60 lb Coil Slots Coil ReelK363-P READI-REEL Adapter Wire Reel Loading K1524-1 Universal Wire Reel StandAdapter To Mount 10 to 44 lb 4.5 to 20 kg Spools 12 in./300 mm Diameter or 14 lb 6 kgInnershield Coils READI-REELS a K438 READI-REEL Adapter Must be UsedFeeding Electrode to the LN-8NE or LN-8SE with Extension Feeding Electrode to the LN-8N or LN-8SBrass Blocks Hand Crank ARM Flux Tank Loading Slow Acceleration Starting Code 7926 and AboveAccessories Table C.1 LN-8 Wire Feeder Accessories GeneralK161 Mechanized Travel Power Pack K163 Undercarriage Requires K303, K377, or K378K178 Mounting Platform K58 Magnetic SeparatorReel Mounting Accessories Welding Guns Welding GUN Accessories Constant Current Conversion PartsLN-8 Maintenance Table of Contents Maintenance SectionRoutine Maintenance Periodic Maintenance Table of Contents Theory of Operation Section Theory of OperationPower Input Circuits General DescriptionGUN Trigger and 1CR Relay Contact Control Circuits Figure E.2 GUN Trigger and 1CR Contact Control CircuitsFuse Field 5E-5 SCR OperationApplied Later CYCLE, the SCR Output Is Decreased LN-8 Troubleshooting and Repair HOW to USE Troubleshooting Guide Return to Return to Section TOCTroubleshooting & Repair PC Board Troubleshooting ProceduresTroubleshooting Guide Problems SymptomsFunction Problems Transformer Test Perform the 1CR Relay Test Feeding Problems Welding Problems LN-8 Electrical Sequence of Operation Figure F.1 LN-8 Electrical Sequence of Operation Trigger Transformer Test Test DescriptionTrigger Transformer Test Internal Voltage Test Connector ReceptacleCircuit Applied Breaker Control BoardInternal Voltage Test Table F.1 Voltage Test Points1CR Relay Test 1CR Relay Test 1CR Relay Test Table F.2 Relay Test Terminal ConnectionsDrive Motor Test Drive Motor Test Figure F.6 GUN Terminal Jumper Locations 1CRTo further check the drive motor Table F.3 Drive Motor Test PointsPotentiometer Replacement Repair Procedure Circuit Breaker Replacement Ground Lead Protector Switch Mount Flatwasher Lockwasher NUT Retaining NUTGround Lead Protector Push Button Switch Replacement Ground Lead Protector Push Button Trigger Transformer Replacement Relay PC Board Roundhead Screw Insulation Sheet Trigger Transformer NUTPC Board Replacement Figure F.10 PC Board Locations Control PC Board Variable Voltage PC Board Relay PC BoardRelay Board Removal Control PC Board Replacement Wire Drive Assembly and Component Replacement Black WhiteGreen Ground Yellow Blue TWOShunt #568 #567Motor Gearbox Insulation Sheet Mounting PlateTOC Retest After Repair Electrical Diagrams LN-8N, -8NE, -8S, and -8SE Wiring Diagram Connection Schematic Source Power to WorkOperating Schematic 1CR Wire Feed Motor FieldControl Board L5767 Schematic Variable Voltage Board L5039 Schematic Control Board L5767 Layout ControlVariable Voltage Board L5039 Layout SVM Error Reporting Form