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| TROUBLESHOOTING AND REPAIR | |||||
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| Observe all Safety Guidelines detailed throughout this manual |
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PROBLEMS |
| POSSIBLE AREAS OF | RECOMMENDED |
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(SYMPTOMS) |
| MISADJUSTMENT(S) | COURSE OF ACTION |
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| WELDING PROBLEMS |
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The welding arc is variable or | 1. | Make sure the welding parame- | 1. Put the power source in |
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“hunting”. |
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| ters are correct for the welding | “Machine Control” and check if |
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| procedure being used. | the welding performance |
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| improves. If the problem is |
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| 2. | Check the welding cables for | resolved, check or replace the |
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| loose or faulty connections. | control cable and/or check the |
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| output control in the |
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| 3. | The gun cable may be faulty. |
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| Check or replace. | 2. Perform the Drive Motor Test. | |
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| 4. | The gun contact tip may be |
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| worn. Check or replace. |
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| 5. | The welding power supply may |
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| be faulty. Check or replace. |
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Poor arc striking with sticking or | 1. | Make sure the welding parame- | 1. Put the power source in | |||
“blast offs”. The weld bead may |
| ters and techniques are correct | “Machine Control” and check if | |||
also be ropey and display weld |
| for the welding procedure being | welding performance improves. | |||
porosity. |
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| used. | If the problem is resolved, check | ||
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| or replace the control cable | |
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| 2. | Check the welding cables for | and/or check the output control | |
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| loose or faulty connections. | in the |
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| 3. | The gun cable may be faulty. |
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| Check or replace. |
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| 4. | The gun contact tip may be |
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| worn. Check or replace. |
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| 5. | The welding power source may |
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| be faulty. Check or replace. |
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CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed. Call