Lincoln Electric SVM132-A service manual Power Source Connections, LN-8N and LN-8NE

Page 9

A-3

INSTALLATION

A-3

 

 

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MOUNTING LOCATION

The LN-8 can be operated as a free-standing unit, or it can be mounted to an undercarriage when portability is required. Refer to Accessories Section for avail- able under carriage, mounting platform, or wire reel stands.

POWER SOURCE CONNECTIONS

Use the type of power source required for the specific welding application.

CAUTION

Never operate a Lincoln Squirt welder wire feeder with a power source that has a jumper from #2 to #4 on the terminal strip, or with a power source without a contactor. To do so would defeat the ground lead protector circuit and could result in overheating of the electrical ground circuit to the wire feeder.

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A constant voltage power source is required for Innershield electrode and other open arc welding. It is often preferred for small, single pass submerged arc welds at fast travel speeds.

Formerly, a constant current power source was rec- ommended for most submerged arc welding. With the innovation of the new DC power sources, a special mode (CV Sub-Arc) is available and is preferred for most submerged arc welding.

The LN-8N and LN-8NE, when shipped, can only be used with a constant voltage power source. These models can be converted to weld with a constant cur- rent power source with the installation of the proper conversion parts.

The LN-8S and LN-8SE, when shipped, can weld with either a constant voltage or constant current power source. Be sure that both the power source and the wire feeder are properly set for the required procedure.

Refer to the “Input Cable Connections” section when connecting the LN-8 to a Lincoln power source.

LN-8N AND LN-8NE

Use a constant voltage type power source. If the LN-8 has been converted to weld with a constant current power source, use the instructions for the LN-8S.

1.If using a multi-purpose power source, be sure it is set for constant voltage welding per the instructions in the power source operating manual.

2.Connect the LN-8 input cable to the power source exactly as specified on the appropriate connection diagram, see Table A.2. Include any jumpers on the terminal strips as shown in the applicable diagram.

3.Connect a work lead of sufficient size and length per Table A.1, between the appropriate output terminal on the power source and the work. Ensure the connection to the work makes tight metal-to-metal contact.

TABLE A.1 – WORK LEAD SPECIFICATIONS

Copper Work Cable Length

Current Amps

 

 

 

60% Duty

25 ft

50 ft

100 ft

Cycle

(7.5 m)

(15 m)

(45 m)

300

0

0

000

400

00

00

0000

500

00

000

0000

600

000

000

Two 000

LN-8

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Contents LN-8 Semiautomatic Wire Feeder LN-8 SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Installation LN-8 with K303 Electrode DiameterLN-8 with K377 LN-8 with K378Power Source Connections Table A.1 Work Lead SpecificationsLN-8N and LN-8NE LN-8S and LN-8SE and Converted LN-8N and LN-8NE Power Source Selection Switch Variable Voltage PC BoardTable A.2 LN-8 Power Source Connection Diagrams Power Source Connection DiagramsSection TOC Installation TOC Figure A.5 Connection of LN-8 to R3S-250 and R3S-325 9A-9Figure A.6 Connection of LN-8 to DC-600 10A-10Power Source To LN-8 Input Cable Plug Control Cable LN-8 for Same Polarity Operation Shock Can Kill LN-8 for Opposite Polarity Operation14A-14 Figure A.10 for Power Sources Other than Lincoln ElectricInput Cable Connections Cable Clamp Conductor Electrode Wire Reel BasecontrolLN-8N and LN-8S LN-8NE and LN-8SEExtension Tube Connector Connections to Wire FeederLocking ScrewSELF-TAPPING Screw Hinge Handle Figure A.14 Wire Feeder Handle InstallationGUN and Cable Assemblies Handling ProceduresLN-8S and LN-8SE Continuous Flux Feed Submerged ARC GeneralOperation Controls and Their Functions Safety InstructionsConstant Current Controls Gouging SparksCurrent Controls Voltage Constant Voltage ControlsAvoiding Ground Lead Protector GLP Activation Circuit ProtectionFigure B.3 Wire Feed Rolls and Guide Tube Installation Wire Feed Rolls and Guide TubesSetting for CV or CC Power Sources Welding with a Constant Voltage Power SourceSlots Coil Reel Mounting a 50 or 60 lb CoilWire Reel Loading K1524-1 Universal Wire Reel Stand K363-P READI-REEL AdapterAdapter 12 in./300 mm Diameter or 14 lb 6 kg To Mount 10 to 44 lb 4.5 to 20 kg SpoolsInnershield Coils READI-REELS a K438 READI-REEL Adapter Must be UsedFeeding Electrode to the LN-8N or LN-8S Feeding Electrode to the LN-8NE or LN-8SE with ExtensionBrass Blocks Hand Crank ARM Slow Acceleration Starting Code 7926 and Above Flux Tank LoadingAccessories General Table C.1 LN-8 Wire Feeder AccessoriesK163 Undercarriage Requires K303, K377, or K378 K161 Mechanized Travel Power PackK178 Mounting Platform K58 Magnetic SeparatorReel Mounting Accessories Constant Current Conversion Parts Welding Guns Welding GUN AccessoriesLN-8 Table of Contents Maintenance Section MaintenanceRoutine Maintenance Periodic Maintenance Theory of Operation Table of Contents Theory of Operation SectionGeneral Description Power Input CircuitsFigure E.2 GUN Trigger and 1CR Contact Control Circuits GUN Trigger and 1CR Relay Contact Control CircuitsFuse Field SCR Operation 5E-5Applied Later CYCLE, the SCR Output Is Decreased LN-8 Troubleshooting and Repair Return to Return to Section TOC HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Troubleshooting & RepairProblems Symptoms Troubleshooting GuideFunction Problems Transformer Test Perform the 1CR Relay Test Feeding Problems Welding Problems LN-8 Electrical Sequence of Operation Figure F.1 LN-8 Electrical Sequence of Operation Test Description Trigger Transformer TestTrigger Transformer Test Internal Voltage Test Receptacle ConnectorCircuit Applied Breaker Control BoardTable F.1 Voltage Test Points Internal Voltage Test1CR Relay Test 1CR Relay Test Table F.2 Relay Test Terminal Connections 1CR Relay TestDrive Motor Test Drive Motor Test 1CR Figure F.6 GUN Terminal Jumper LocationsTable F.3 Drive Motor Test Points To further check the drive motorPotentiometer Replacement Repair Procedure Circuit Breaker Replacement Retaining NUT Ground Lead Protector Switch Mount Flatwasher Lockwasher NUTGround Lead Protector Push Button Switch Replacement Ground Lead Protector Push Button Trigger Transformer Replacement Insulation Sheet Trigger Transformer NUT Relay PC Board Roundhead ScrewPC Board Replacement Control PC Board Variable Voltage PC Board Relay PC Board Figure F.10 PC Board LocationsRelay Board Removal Control PC Board Replacement Wire Drive Assembly and Component Replacement White BlackGreen Ground Yellow Blue TWO#568 #567 ShuntGearbox Insulation Sheet Mounting Plate MotorTOC Retest After Repair Electrical Diagrams LN-8N, -8NE, -8S, and -8SE Wiring Diagram Source Power to Work Connection Schematic1CR Wire Feed Motor Field Operating SchematicControl Board L5767 Schematic Variable Voltage Board L5039 Schematic Control Control Board L5767 LayoutVariable Voltage Board L5039 Layout SVM Error Reporting Form