Lincoln Electric SP-100 service manual Control P.C. Board G2314, SCR1, SCR2 SCR 81 Heatsink Asbly

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TOC

ELECTRICAL DIAGRAMS

G-7

CONTROL P.C. BOARD G2314

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Item

Identification

 

 

SCR1, SCR2

SCR 81 HEATSINK ASBLY

X4

C-VOLT REG, FIXED, 3-T, (+),1A, 15V

C4, C9, C11, C12, C13,

CAPACITOR-CEMO, .022, 50V, 20%

C14, C16, C20, C21,

 

C24, C26

 

J1

CONNECTOR, MOLEX, MINI, PCB,

 

6-PIN

C5

CAPACITOR-ALEL, 150, 50V, +150/

 

–10%

D1, D2, D3, D4, D5, D6, DIODE-AXLDS, 1A, 400V

D7, D8, D9, D11 , D12,

D13, D14, D17, D18,

 

D19, D20, D21

 

R32, R33

RESISTOR-WW, 15W, 80,5%, SQ

C19

CAPACITOR-TAEL, 1.8, 20V, 10%

C6, C17

CAPACITOR-TAEL, 4.7, 35V, 10%

C15

CAPACITOR-TAEL, 18,15V, 10%

C8, C10, C18

CAPACITOR-TAEL, 1.0, 35V, 10%

C23

CAPACITOR-ALEL, 3300, 50V, +30/-10%

OCI1 OCI2

OPTOCOUPLER-TRIAC DRIVER, 3023

TRI1

TRIAC-T220, 6A, 400V, 2500D

J2

CONNECTOR, MOLEX, MINI, PCB,

 

10-PIN

C7

CAPACITOR-PEF, 0.1,100V, 10%

C22

CAPACITOR-PEF, 0.22, 100V, 10%

C1, C25

CAPACITOR-CD, .0047/.005, 1400V,

 

20%

C2 C3 C27

CAPACITOR-PEF, 0.1, 400V, 10%

DZ3

ZENER DIODE-1W, 16V, 5%,1N4745A

DZ1

ZENER DIODE-1W, 10V, 5%,1N4740A

DZ4

ZENER DIODE-1W, 43V, 5%,1N4755A

DZ2

ZENER DIODE-1W, 5.1V, 5%,1N4733A

Q2, Q3, Q4, Q5

TRANSISTOR-N, T226, 0.5A, 40V,

 

2N4401

D15, D16

DIODE-AXLDS, 3A, 200V, 1N5402

D10

DIODE-AXLDS, 0.15A, 75V, 1N914

B31 A, B531

CONNECTOR, TAB, QC, VERTICAL,

 

1/4

B7, B32

CONNECTOR, TAB, QC, VERTICAL,

 

3/16

R69, R72

RESISTOR-WW, 5W, 0.5,5%, SQ

R5

RESISTOR-MF, 1/4W, 100, 1%

R2, R4, R8, R26, R27,

RESISTOR-MF, 1/4W, 1.00K, 1%

R41, R48, R51, R55,

 

R58, R70

 

R50, R57, R66, R68,

RESISTOR-MF, 1/4W, 10.0K, 1%

R71, R73, R74

 

R42, R52, R53, R54,

RESISTOR-MF, 1/4W, 100K, 1%

R55

 

R43

RESISTOR-MF, 1/4W, 1.00M, %

R15, R16, R18

RESISTOR-MF, 1/4W, 1.30K, 1%

R3

RESISTOR-MF, 1/4W, 150,1%

R36, R63, R64, R67

RESISTOR-MF, 1/4W, 15.0K, 1%

Item

Identification

 

 

R45

RESISTOR-MF, 1/4W, 18.2K, 1%

R28, R31, R47, R49

RESISTOR-MF, 1/4W, 2.21 K, 1%

R12, R38, R39, R60,

RESISTOR-MF, 1/4W, 22.1K, 1%

R61

 

R75

RESISTOR-MF, 1/4W, 267,1 %

R22

RESISTOR-MF, 1/4W, 267K, 1%

R46, R78, R79, R80

RESISTOR-MF, 1/4W, 3.32K, 1%

R21

RESISTOR-MF, 1/4W, 33.2K, 1%

R35

RESISTOR-MF, 1/4W, 39.2K, 1%

R44

RESISTOR-MF, 1/4W, 392K, 1%

R11

RESISTOR-MF, 1/4W, 4.75K, 1%

R10

RESISTOR-MF, 1/4W, 47.5K, 1%

R62

RESISTOR-MF, 1/4W, 47.5,1%

R23, R24

RESISTOR-MF, 1/4W, 562,1%

R17, R25, R29, R30

RESISTOR-MF, 1/4W, 56.2K, 1%

R76

RESISTOR-MF, 1 /4W, 681 ,1 %

R19, R65

RESISTOR-MF, 1/4W, 6.81K, 1%

R14, R20

RESISTOR-MF, 1/4W, 68.1K, 1%

R13

RESISTOR-MF, 1/4W, 82.5K, 1%

Q7

TRANSISTOR-PMF, T220, 6A, 100V,

 

IRF9520

X1 , X2, X3

C-OP-AMP, OUAD, GEN-PURPOSE,

 

224N

Q1, Q6

TRANSISTOR-N, T226, 0.5A, 300V,

 

MPS-A42

R37, R83

RESISTOR-MF, 1/4W, 2.00K, 1%

R34, R81, R82

RESISTOR-MF, 1/4W, 3.01K, 1%

R56

TRIMMER-ST, 1/2W, 10K, 10%,

 

LINEAR

R6

RESISTOR-WW, 5W, 25, 5%, SQ

R1

RESISTOR-WW, 5W, 150, 5%, SQ

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NOTE: Lincoln Electric assumes no responsibility for liabilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not avail- able from Lincoln Electric. This information is provided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the machine.

SP-100

Image 59
Contents SP-100 Fumes and Gases can be dangerous SafetyElectric Shock can kill ARC Rays can burnWelding Sparks can cause fire or explosion Cylinder may explode if damagedMay be dangerous Electric and Magnetic FieldsSûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Installation Section Table of ContentsTechnical Specifications SP-100 InstallationIdentify and Locate Components Safety PrecautionsRead entire installation section before starting InstallationTilting Work Clamp InstallationSelect Suitable Location Output ConnectionsGAS Connection GUN InstallationConnecting GUN Cable to the SP-100 Input PowerInput Connections Gas Solenoid Inlet FittingRequirements for Rated Output Code Requirements for Input ConnectionsRequirements for Maximum Output Requirements for CSA Rated OutputSP-100 Table of Contents Wear eye, ear and body protec- tion OperationOff Operational Features and ControlsDesign Features Advantages General DescriptionSequence of Operation Wire LoadingWelding Operations Process GuidelinesRefer to Figure B-4 Friction Brake AdjustmentsMaking a Weld Shielding GASOverload Protection SP-100 Accessories Section Innershield Welding Kits 1ACCESSORIESReplacement Parts Lincoln GAS Regulator Kits K467 Input Line CordMaintenance Section Routine and Periodic Maintenance MaintenanceItems Requiring no Maintenance Liner trim length for the Magnum 100L gun red trigger Changing the Contact TIPChanging Drive Roll Figure D.3 SP-100 SUB Assemblies SP-100 Theory of Operation Input Line VOLTAGE, FAN Motor and Main Transformer Figure E.1 Input Power CircuitsFigure E.2 Output Circuits Output CONTROL, RECTIFICA- Tion and Voltage Feedback3THEORY of Operation TRIGGER, GAS Solenoid and Wire DriveFigure E.4 SCR Operation SCR OperationThermostat protects the machine from Oscilloscope Waveforms Troubleshooting SectionHOW to USE Troubleshooting Guide 1TROUBLESHOOTING & RepairPC Board Troubleshooting Procedures Troubleshooting & RepairFacility Troubleshooting GuideAuthorized Field Service Below Code 9794 only Code 9794 and Above Problems SymptomsPossible Areas of Misadjustments Recommended Course of ActionFeeding Problems Troubleshooting Guide Codes 9794 and above 6J1 10J2 1J1 1J2 Codes below SP-100 PC Board Connector LocationsNormal Open Circuit Voltage Waveform 9TROUBLESHOOTING & RepairScope Settings Volts Volts/DivTypical Output Voltage Waveform Machine Loaded VoltsAbnormal Open Circuit Voltage Waveform Tools Required Procedure DescriptionProcedure FAN Blade and Motor Removal1B. for Codes below Wire Drive Assembly RemovalMotor Removal Procedure 1A. for Codes AboveInput Amps AT Rated Output Input Amps AC @ Output DC Wire Speed RangeRetest After Repair Main Transformer Secondary Voltages Test PointsSP-100 Electrical Diagrams Section Diagram Wiring DiagramsWiring 4 5 1 M SP-100 Wiring Diagram Codes BelowElectrical Diagrams Control P.C. Board G1842 Electrical DiagramsControl P.C. Board G2314 SCR1, SCR2 SCR 81 Heatsink Asbly Control P.C. Board G2314Error Machine Schematic Codes 9794 and Above86R R63R64 1 5 K Machine Schematic Codes BelowSVM Error Reporting Form