Lincoln Electric SP-100 service manual Electrical Diagrams, Control P.C. Board G1842

Page 57

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ELECTRICAL DIAGRAMS

G-5

CONTROL P.C. BOARD G1842

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Item

Identification

 

 

SCR1, SCR2

SCR & HEATSINK ASBLY

X4

C-VOLT REG, FIXED, 3-T, (+), 1A, 15V

C4, C9, C11, C12, C13,

CAPACITOR-CEMO, .022, 50V, 20%

C14, C16, C20, C21,

 

C24, C26

 

J1

CONNECTOR, MOLEX, MINI, PCB,

 

6-PIN

C5

CAPACITOR-ALEL, 150, 50V, +150/-10%

D1 D2 D3, D4, D5,

DIODE-AXLDS, 1A, 400V

D6 D7 D8, D9, D11,

 

D12, D13, D14 D17,

 

D18, D19, D20, D21

 

R32, R33

RESISTOR-WW, 15W, 80, 5%, SQ

C19

CAPACITOR-TAEL, 1.8, 20V, 10%

C6, C17

CAPACITOR-TAEL, 4.7, 35V, 10%

C15

CAPACITOR-TAEL, 18, 15V, 10%

C8, C10, C18

CAPACITOR-TAEL, 1.0, 35V, 10%

C23

CAPACITOR-ALEL, 3300, 50V, +30/-10%

OCI1, OCI2

OPTOCOUPLER-TRIAC DRIVER, 3023

TRI1

TRIAC-T220, 6A, 400V, 2500D

J2

CONNECTOR, MOLEX, MINI, PCB,

 

10-PIN

C7

CAPACITOR-PEF, 0.1,100V, 10%

C22

CAPACITOR-PEF, 0.22, 100V, 10%

C1, C25

CAPACITOR-CD, .0047/.005, 1400V,

 

20%

C2, C3, C27

CAPACITOR-PEF, 0.1, 400V, 1o%

DZ3

ZENER DIODE-1W, 16V, 5%, 1N4745A

DZ1

ZENER DIODE-1W, 10V, 5%, 1N4740A

DZ4

ZENER DIODE-1W, 43V, 5%, 1N4755A

DZ2

ZENER DIODE-1W, 5.1V, 5%, 1N4733A

Q2, Q3, Q4, Q5

TRANSISTOR-N, T226, 0.5A, 40V,

 

2N4401

D15, D16

DIODE-AXLDS, 3A, 200V, 1N54o2

D10

DIODE-AXLDS, 0.15A, 75W, 1N914

B31A, B531

CONNECTOR, TAB, QC, VERTICAL, 1/4

B7, B32

CONNECTOR, TAB, QC, VERTICAL,

 

3/16

R69, R72

RESISTOR-WW, 5W, 0.5, 5%, SQ

R5

RESISTOR-MF, 1/4W, 100, 1%

R2, R4, R8, R26, R27,

RESISTOR-MF, 1/4W, 1.00K, 1%

R41, R48, R51, R55,

 

R58, R70

 

R50, R57, R53, R54,

RESISTOR-MF, 1/4W, 10.0K, 1%

R71, R73, R74

 

R42, R52, R53, R54,

RESISTOR-MF, 1/4W,10.0K, 1%

R59

 

R43

RESISTOR-MF, 1/4W, 1.00M, %

R15, R16, R18

RESISTOR-MF, 1/4W, 1.30K, 1%

R3

RESISTOR-MF, 1/4W, 150, 1%

R36, R63, R64, R67

RESISTOR-MF, 1/4W, 15.0K, 1%

Item

Identification

 

 

R45

RESISTOR-MF, 1/4W, 18.2K, 1%

R28, R31, R47, R49

RESISTOR-MF, 1/4W, 2.21K, 1%

R12, R38, R39, R60,

RESISTOR-MF, 1/4W, 22.1K, 1%

R61

 

R75

RESISTOR-MF, 1/4W, 267, 1%

R22

RESISTOR-MF, 1/4W, 267K, 1%

R46, R78, R79, R80

RESISTOR-MF, 1/4W, 3.32K, 1%

R21, R35

RESISTOR-MF, 1/4W, 33.2K, 1%

R44

RESISTOR-MF, 1/4W, 392K, 1%

R11

RESISTOR-MF, 1/4W, 4.75K, 1%

R10, R62

RESISTOR-MF, 1/4W, 47.5K, 1%

R23, R24

RESISTOR-MF, 1/4W, 562, 1%

R17, R25, R29, R30

RESISTOR-MF, 1/4W, 56.2K, 1%

R76

RESISTOR-MF, 1/4W, 681, 1%

R19, R65

RESISTOR-MF, 1/4W, 6.81K, 1%

R14, R20

RESISTOR-MF, 1/4W, 68.1K, 1%

R13

RESISTOR-MF, 1/4W, 82.5K, 1%

Q7

TRANSISTOR-PMF, T220, 6A, 100V,

 

IRF9520

X1, X2, X3

C-OP-AMP, QUAD, GEN-PURPOSE,

 

224N

Q1, Q6

TRANSISTOR-N, T226, 0.5A, 300V,

 

MPS-A42

R37, R83

RESISTOR-MF, 1/4W, 2.00K, 1%

R34, R81, R82

RESISTOR-MF, 1/4W, 3.01K, 1%

R56

TRIMMER-ST, 1/2W, 10K, 10%, LINEAR

R6

RESISTOR-WW, 5W, 25, 5%, SQ

R1

RESISTOR-WW, 5W, 150, 5%, SQ

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NOTE: Lincoln Electric assumes no responsibility for liabilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not avail- able from Lincoln Electric. This information is provided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the machine.

SP-100

Image 57
Contents SP-100 Electric Shock can kill SafetyARC Rays can burn Fumes and Gases can be dangerousWelding Sparks can cause fire or explosion Cylinder may explode if damagedMay be dangerous Electric and Magnetic FieldsSûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Installation Section Table of ContentsTechnical Specifications SP-100 InstallationRead entire installation section before starting Safety PrecautionsInstallation Identify and Locate ComponentsSelect Suitable Location Work Clamp InstallationOutput Connections TiltingGUN Installation Connecting GUN Cable to the SP-100GAS Connection Input Connections PowerGas Solenoid Inlet Fitting InputRequirements for Maximum Output Code Requirements for Input ConnectionsRequirements for CSA Rated Output Requirements for Rated OutputSP-100 Table of Contents Wear eye, ear and body protec- tion OperationDesign Features Advantages Operational Features and ControlsGeneral Description OffWelding Operations Wire LoadingProcess Guidelines Sequence of OperationRefer to Figure B-4 Friction Brake AdjustmentsMaking a Weld Shielding GASOverload Protection SP-100 Accessories Section Replacement Parts 1ACCESSORIESLincoln GAS Regulator Kits K467 Input Line Cord Innershield Welding KitsMaintenance Section Maintenance Items Requiring no MaintenanceRoutine and Periodic Maintenance Changing the Contact TIP Changing Drive RollLiner trim length for the Magnum 100L gun red trigger Figure D.3 SP-100 SUB Assemblies SP-100 Theory of Operation Input Line VOLTAGE, FAN Motor and Main Transformer Figure E.1 Input Power CircuitsFigure E.2 Output Circuits Output CONTROL, RECTIFICA- Tion and Voltage Feedback3THEORY of Operation TRIGGER, GAS Solenoid and Wire DriveFigure E.4 SCR Operation SCR OperationThermostat protects the machine from Oscilloscope Waveforms Troubleshooting SectionHOW to USE Troubleshooting Guide 1TROUBLESHOOTING & RepairPC Board Troubleshooting Procedures Troubleshooting & RepairTroubleshooting Guide Authorized Field ServiceFacility Below Code 9794 only Possible Areas of Misadjustments Problems SymptomsRecommended Course of Action Code 9794 and AboveFeeding Problems Troubleshooting Guide Codes 9794 and above 6J1 10J2 1J1 1J2 Codes below SP-100 PC Board Connector LocationsScope Settings 9TROUBLESHOOTING & RepairVolts Volts/Div Normal Open Circuit Voltage WaveformTypical Output Voltage Waveform Machine Loaded VoltsAbnormal Open Circuit Voltage Waveform Procedure Procedure DescriptionFAN Blade and Motor Removal Tools RequiredMotor Removal Procedure Wire Drive Assembly Removal1A. for Codes Above 1B. for Codes belowRetest After Repair Wire Speed RangeMain Transformer Secondary Voltages Test Points Input Amps AT Rated Output Input Amps AC @ Output DCSP-100 Electrical Diagrams Section Wiring Diagrams WiringDiagram 4 5 1 M SP-100 Wiring Diagram Codes BelowElectrical Diagrams Control P.C. Board G1842 Electrical DiagramsControl P.C. Board G2314 SCR1, SCR2 SCR 81 Heatsink Asbly Control P.C. Board G2314Error Machine Schematic Codes 9794 and Above86R R63R64 1 5 K Machine Schematic Codes BelowSVM Error Reporting Form