Lincoln Electric CV-250 manual Poor arc striking with semiautomatic Poor work connection

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E-5

 

TROUBLESHOOTING

 

E-5

 

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE AREAS OF

 

RECOMMENDED

 

(SYMPTOMS)

 

MISADJUSTMENTS(S)

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

PROBLEMS

 

 

Poor arc striking with semiautomatic

1.

Poor work connection.

1.

Work connection must be adequate

wire feeders.

 

 

 

for application.

 

 

2.

Improper procedures.

2.

Adjust procedures for improved start-

 

 

 

 

 

ing.

 

 

3.

Wire feed acceleration too fast or

3.

Adjust wire feeder acceleration set-

 

 

 

too slow.

 

ting, if provided.

 

 

4.

Defective PC Board.

4.

See PC Board Troubleshooting

 

 

 

 

 

Procedure.

 

 

 

 

 

Poor arc characteristics

1.

Control PC Board defective.

1.

See PC Board Troubleshooting

 

 

 

 

 

Procedure.

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

CV-250

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Contents Safety Depends on You IdealarcSafety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Technical Specifications Idealarc CV-250Safety Precautions Select Suitable LocationInput Connections StackingField Installed Options Output ConnectionsParalleling Operation Operating InstructionsGeneral Warnings Operational Features and Controls Design FeaturesPower Source Operation General DescriptionControls and Settings Thermal Protection Indication LightIndicates Warning Information Located on Right Case Side Voltage ControlC. Output Connectors Output Panel ConnectionsAuxiliary Power Starting the MachineOverload Protection Accessories Factory Installed OPTIONS/ACCESSORIESCompatible Lincoln Equipment Maintenance General MaintenanceSafety Precautions Machine and Circuit Protection1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting BUILT-IN Diagnostic Routines and Error CodesError Code Trouble Remedy Machine Troubleshooting Guide ProblemsPossible Areas Recommended Symptoms Poor arc striking with semiautomatic Poor work connection Options Troubleshooting Guide Control PC Board Meter PC BoardFault Protection Operation Optional K857 Remote Control CheckOutput Voltage Checking Snubber CircuitWiring Diagram CV 250 60Hz Diagrams CV Power Source to AN LN-7 and K857Source to a K867 AdapterPower Source to a K867 / K775 / LN CV Power Source to AN LN-25 250CV Power Source to AN LN-25 / K444-1 Lincoln Power Source PIN Amphenol Installation Instructions TWIST-MATE Cable Plug Installation Instructions Connection of NON-LINCOLN Wire Feeders Dimension Print How To Read Shop Drawings $700.00Precaucion Warnung