Lincoln Electric CV-250 manual Options Troubleshooting Guide

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E-6

 

TROUBLESHOOTING

 

E-6

 

 

 

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

OPTIONS TROUBLESHOOTING GUIDE

 

 

 

K857 (or other) Remote Output Control

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE AREAS OF

 

RECOMMENDED

 

 

(SYMPTOMS)

 

MISADJUSTMENTS(S)

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

 

 

 

Voltage control not functioning on

1.

Local/Remote switch in wrong

1.

Place switch in "Remote".

 

Remote Control.

 

position.

 

 

 

 

 

2.

Faulty Local/Remote switch.

2.

Check and replace if found faulty.

 

 

 

3.

Faulty Remote Control poten-

3.

Check and replace if found faulty.

 

 

 

 

tiometer.

 

 

 

 

 

4.

Leads or connections open in

4.

Check all leads and connections,

 

 

 

 

control circuit.

 

internal or remote, for continuity;

 

 

 

 

 

 

repair if necessary.

 

 

 

5.

Faulty Control PC board.

5.

See PC Board Troubleshooting

 

 

 

 

 

 

Procedure.

 

Voltage Adjust not functioning on the

1.

Local/Remote switch in the

1.

Place switch in "Local" position.

 

machine.

 

wrong position.

 

 

 

 

 

2.

Faulty Local/Remote switch.

2.

Check and replace if found faulty.

 

 

 

3.

Faulty Voltage Adjust

3.

Check and replace if found faulty.

 

 

 

 

potentiometer.

 

 

 

 

 

4.

Leads or connections open in

4.

Check all leads and connections,

 

 

 

 

control circuit.

 

internal or remote, for continuity;

 

 

 

 

 

 

repair if necessary.

 

 

 

5.

Faulty Control PC board.

5.

See PC Board Troubleshooting

 

 

 

 

 

 

Procedure.

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

CV-250

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Contents Idealarc Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Technical Specifications Idealarc CV-250 InstallationSelect Suitable Location Safety PrecautionsInput Connections StackingOutput Connections Field Installed OptionsParalleling Operating Instructions OperationGeneral Warnings Design Features Operational Features and ControlsPower Source Operation General DescriptionThermal Protection Indication Light Controls and SettingsVoltage Control Indicates Warning Information Located on Right Case SideOutput Panel Connections C. Output ConnectorsStarting the Machine Auxiliary PowerOverload Protection Factory Installed OPTIONS/ACCESSORIES AccessoriesCompatible Lincoln Equipment General Maintenance MaintenanceSafety Precautions Machine and Circuit ProtectionHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1BUILT-IN Diagnostic Routines and Error Codes TroubleshootingError Code Trouble Remedy Problems Machine Troubleshooting GuidePossible Areas Recommended Symptoms Poor arc striking with semiautomatic Poor work connection Options Troubleshooting Guide Meter PC Board Control PC BoardOptional K857 Remote Control Check Fault Protection OperationOutput Voltage Checking Snubber CircuitWiring Diagram CV 250 60Hz CV Power Source to AN LN-7 and K857 DiagramsAdapter Source to a K867Power Source to a K867 / K775 / LN 250 CV Power Source to AN LN-25CV Power Source to AN LN-25 / K444-1 Lincoln Power Source PIN Amphenol Installation Instructions TWIST-MATE Cable Plug Installation Instructions Connection of NON-LINCOLN Wire Feeders Dimension Print $700.00 How To Read Shop DrawingsPrecaucion Warnung