Lincoln Electric IM637-A manual HOW to USE Troubleshooting Guide, Electric Shock can Kill

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TROUBLESHOOTING

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HOW TO USE TROUBLESHOOTING GUIDE

WARNING

Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

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This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM).

Look under the column labeled “PROBLEM (SYMP- TOMS)”. This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.

Step 2. POSSIBLE CAUSE.

The second column labeled “POSSIBLE CAUSE” lists the obvious external possibilities that may contribute to the machine symptom.

Step 3. RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause, generally it states to contact your local Lincoln Authorized Field Service Facility.

If you do not understand or are unable to perform the Recommended Course of Action safely, contact your local Lincoln Authorized Field Service Facility.

WARNING

ELECTRIC SHOCK CAN KILL.

• Turn off machine at the disconnect switch on the front of the machine and remove main power supply connec- tions before doing any troubleshooting

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

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Contents PRO-CUTTM55 Safety Electric Shock can killPlasma ARC can injure Page Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Vii Installation Technical Specifications PRO-CUTThree Phase Single Phase Safety Precautions Select Proper LocationHigh Frequency Interference Protection Single Phase Input Connection for 208/230/460 Volt Machines Input Power Cord Connector InstallationInput Electrical Connections Input Voltage Reconnection Procedure USE on Engine Driven Power SuppliesFrame Grounding GAS Input Connections Output ConnectionsPreheat Temperature for Plasma Cutting OperationDescription Operational Features and Controls Design Features AdvantagesUser Responsibility Recommended Processes and EquipmentCutting Capability Consumable LifeControls and Settings LimitationsSafety LED Procedure Recommendations Pilot ARC DiscussionSuggestions for Extra Utility from the PRO-CUT System Accessories General Options AccessoriesMaintenance Input Filter Capacitor Discharge ProcedureRoutine Maintenance Periodic MaintenanceTroubleshooting HOW to USE Troubleshooting GuideElectric Shock can Kill Troubleshooting Field Service Facility Troubleshooting Problems Possible Recommended Symptom Check Consumable Related Safety LED Troubleshooting If the Safety LED is LIT and STEADY, perform the followingWiring Diagram PRO-CUT 55 Codes 10475, 10476, 10571 Diagrams Wiring Diagram Codes 11013 Wiring Diagram Codes 11011, 11012, 11015 Dimension Print PRO-CUT PRO-CUT PRO-CUT Precaucion Warnung