Lincoln Electric IM637-A manual Cutting Capability, Consumable Life

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B-3

OPERATION

B-3

 

 

 

CUTTING CAPABILITY

The PRO-CUT 55 is rated at 55 amps, at 50% duty cycle on a 10 minute basis (runs 55 amps for 5 minutes, then idling for 5 minutes) or 40 amps, at 100% duty cycle (continuous use). If the duty cycle is exceeded, a thermal protector will shut off the output of the machine until it cools to the normal operating temperature.

Figure B.1 shows the cut capacity of the Pro-Cut 55 when cutting mild steel. The graph plots cut thickness vs. torch travel speed with a torch standoff of 0.15". Example: 0.25” material may be cut at a setting of 35 amps at an approximate speed of 38 IPM or at a setting of 45 amps at an approximate speed of 57 IPM or at a setting of 55 amps at an approximate speed of 62 IPM.

Recommended Torch Travel Speed (IPM)

 

100

 

 

 

Speed

80

 

60

 

Maximum

 

40

 

80% of

20

 

 

 

 

0

 

 

 

 

0.000

Lincoln's PRO-CUT 55

Mild Steel Cut Capacity Chart

 

 

 

25 A

 

 

 

35 A

 

45 A

 

55 A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.125

0.250

0.375

0.500

0.625

0.750

Material Thickness

Figure B.1

CONSUMABLE LIFE

The expected life for the Pro-Cut 55's electrode under normal operating conditions is approximately 50 to 60 min- utes of cutting time at the machine’s maximum rated output. An erosion of approximately .060" in the electrode tip is typi-cal for the end of electrode life, however, the electrode may last longer. A sustained green and erratic arc will indicate definite electrode failure and both the electrode and nozzle should be replaced immediately.

It is recommended that consumables (electrode and nozzle) be replaced in complete sets. This will maximize the performance of the PRO-CUT system.

PRO-CUT 55

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Contents PRO-CUTTM55 Safety Electric Shock can killPlasma ARC can injure Page Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Vii Technical Specifications PRO-CUT InstallationThree Phase Single Phase Select Proper Location Safety PrecautionsHigh Frequency Interference Protection Input Power Cord Connector Installation Single Phase Input Connection for 208/230/460 Volt MachinesInput Electrical Connections USE on Engine Driven Power Supplies Input Voltage Reconnection ProcedureFrame Grounding GAS Input Connections Output ConnectionsOperation Preheat Temperature for Plasma CuttingDescription Operational Features and Controls Design Features AdvantagesUser Responsibility Recommended Processes and EquipmentCutting Capability Consumable LifeControls and Settings LimitationsSafety LED Procedure Recommendations Pilot ARC DiscussionSuggestions for Extra Utility from the PRO-CUT System Accessories General Options AccessoriesMaintenance Input Filter Capacitor Discharge ProcedureRoutine Maintenance Periodic MaintenanceHOW to USE Troubleshooting Guide TroubleshootingElectric Shock can Kill Troubleshooting Field Service Facility Troubleshooting Problems Possible Recommended Symptom Check Consumable Related Safety LED Troubleshooting If the Safety LED is LIT and STEADY, perform the followingWiring Diagram PRO-CUT 55 Codes 10475, 10476, 10571 Diagrams Wiring Diagram Codes 11013 Wiring Diagram Codes 11011, 11012, 11015 Dimension Print PRO-CUT PRO-CUT PRO-CUT Precaucion Warnung