Lincoln Electric IM637-A manual Troubleshooting

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TROUBLESHOOTING

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Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

No Status indicators light and the fan 1. Check the input power to be sure does not operate 5 seconds after the it is on.

power switch is turned on.

2. Check the power line fuses and machine connection.

3. Disconnect input power at fuse panel and check line switch conti- nuity. Replace line switch if bad.

4. Auxiliary transformer may be faulty.

No Status indicators light 5 seconds 1. Auxiliary transformer may be after the power switch is turned on, faulty.

but the fan operates.

2. Disconnect input power from the machine. Check that connectors on harness between Control Bd. and Display Bd. are properly seat- ed.

3. Possible faulty Control Board.

All Status indicators remain lit imme- 1. The microprocessor has experi-

diately after power up.enced a memory fault. Consult local Lincoln Field Service shop.

All Status indicators begin to blink 1. Turn power off. Make sure recon-

within 5 seconds after power up. nect is positioned correctly for the input voltage used. Wait at least 1 minute after power down before re-connecting the machine. Reconnect machine,then restore power to Pro-Cut.

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

2.Possible faulty Primary board.

3.Possible faulty Control board.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

PRO-CUT 55

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Contents PRO-CUTTM55 Electric Shock can kill SafetyPlasma ARC can injure Page Sûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Vii Technical Specifications PRO-CUT InstallationThree Phase Single Phase Select Proper Location Safety PrecautionsHigh Frequency Interference Protection Input Power Cord Connector Installation Single Phase Input Connection for 208/230/460 Volt MachinesInput Electrical Connections USE on Engine Driven Power Supplies Input Voltage Reconnection ProcedureFrame Grounding Output Connections GAS Input ConnectionsOperation Preheat Temperature for Plasma CuttingDescription Design Features Advantages Operational Features and ControlsUser Responsibility Recommended Processes and EquipmentConsumable Life Cutting CapabilityLimitations Controls and SettingsSafety LED Pilot ARC Discussion Procedure RecommendationsSuggestions for Extra Utility from the PRO-CUT System General Options Accessories AccessoriesInput Filter Capacitor Discharge Procedure MaintenancePeriodic Maintenance Routine MaintenanceHOW to USE Troubleshooting Guide TroubleshootingElectric Shock can Kill Troubleshooting Field Service Facility Troubleshooting Problems Possible Recommended Symptom Check If the Safety LED is LIT and STEADY, perform the following Consumable Related Safety LED TroubleshootingWiring Diagram PRO-CUT 55 Codes 10475, 10476, 10571 Diagrams Wiring Diagram Codes 11013 Wiring Diagram Codes 11011, 11012, 11015 Dimension Print PRO-CUT PRO-CUT PRO-CUT Precaucion Warnung