Lincoln Electric IM637-A manual General Options Accessories

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ACCESSORIES

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ALWAYS USE GENUINE LINCOLN ELECTRIC ELECTRODES AND VORTECH™ NOZZLES

Only Genuine Lincoln Electric consumables yield the best cutting performance for the PRO-CUT 55.

The patented VORTECH™ nozzle provides an extra “kick” of swirl as the arc exits the nozzle which improves cutting performance. No other nozzle has this capability or can match its performance.

GENERAL OPTIONS /

ACCESSORIES

The following options/accessories are available for your PRO-CUT 55 from your local Lincoln Distributor.

K1600-1 Undercarriage - A valet style undercarriage with pull-out handle for machine only. Provides Torch and Work Cable storage.

S22147-043- VORTECH™ nozzle with an .043” (1.2 mm) Orifice

S22147-068- VORTECH™ nozzle with an .068” (1.7 mm) Orifice

S22149 - Electrode - replacement electrodes for cut- ting.

S22150 - Shield Cup - This shields the torch tip and provides more visibility to the workpiece than the drag cup.

Note: The shield cup does not prevent the torch tip from touching the workpiece.

S22151 - Drag Cup - The drag cup protects the torch by preventing the torch from touching the workpiece.

K1571 Series - PCT 80 Torches come in 25’ and 50’ lengths in either hand held or mechanized versions.

K1678-1 MACHINE INTERFACE KIT

This kit is compatible with the present models of the Pro-Cut 55. Machines having code numbers 10473 and 10474 may require their Output PC Board to be upgraded to a G3326-2 board.

This kit provides the necessary hardware and instruc- tions to install a14 Pin MS Type remote connector into the machine. This connector provides provisions for the following interface signals between the Pro-Cut 55 and the controller.

ARC START:

The Arc Start circuit allows for triggering of the power source to commence cutting. This circuit can be accessed through pins K and M of the 14 pin MS con- nector. The circuit has a 17 VDC nominal open circuit voltage and requires a dry contact closure to activate.

ARC INITIATED:

The Arc Initiated circuit provides information as to when a cutting arc has transferred to the work piece. This circuit can be accessed through pins I and J of the 14 pin MS connector. The circuit provides a dry contact closure when the arc has transferred. Input to this circuit should be limited to 0.3 A for either 120VAC or 30VDC.

ARC VOLTAGE:

The Arc Voltage circuit can be used for activating a torch height control. This circuit can be accessed through pins D and G of the 14 pin MS connector. The circuit provides full electrode to work arc voltage (no voltage divider, 335VDC maximum).

 

A r c S t a r t

 

K = 2 A

 

 

 

J = 3 4 7

 

 

 

A r c I n i t i a t e d

 

 

 

 

 

 

M = 4 A

 

 

 

 

I = 3 4 8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D = 3 4 4

 

 

G = 3 4 3

 

 

 

 

 

 

 

 

 

 

 

E

 

 

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A r c V o l t a g e

 

 

 

 

 

 

1 4 - P I N B O X R E C E P T A C L E , F R O N T V I E W

 

 

 

Users wishing to utilize the Machine Interface can order a K867 Universal Adapter (please adhere to the pin locations stated above) or manufacture a 14 pin MS connector cable assembly.

PRO-CUT 55

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Contents PRO-CUTTM55 Electric Shock can kill SafetyPlasma ARC can injure Page Sûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Vii Installation Technical Specifications PRO-CUTThree Phase Single Phase Safety Precautions Select Proper LocationHigh Frequency Interference Protection Single Phase Input Connection for 208/230/460 Volt Machines Input Power Cord Connector InstallationInput Electrical Connections Input Voltage Reconnection Procedure USE on Engine Driven Power SuppliesFrame Grounding Output Connections GAS Input ConnectionsPreheat Temperature for Plasma Cutting OperationDescription Design Features Advantages Operational Features and ControlsUser Responsibility Recommended Processes and EquipmentConsumable Life Cutting CapabilityLimitations Controls and SettingsSafety LED Pilot ARC Discussion Procedure RecommendationsSuggestions for Extra Utility from the PRO-CUT System General Options Accessories AccessoriesInput Filter Capacitor Discharge Procedure MaintenancePeriodic Maintenance Routine MaintenanceTroubleshooting HOW to USE Troubleshooting GuideElectric Shock can Kill Troubleshooting Field Service Facility Troubleshooting Problems Possible Recommended Symptom Check If the Safety LED is LIT and STEADY, perform the following Consumable Related Safety LED TroubleshootingWiring Diagram PRO-CUT 55 Codes 10475, 10476, 10571 Diagrams Wiring Diagram Codes 11013 Wiring Diagram Codes 11011, 11012, 11015 Dimension Print PRO-CUT PRO-CUT PRO-CUT Precaucion Warnung