Lincoln Electric IM573 manual Procedure, Insert REF Ovrly Press Enter

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CALIBRATION

SENSOR CALIBRATION TEST (FOR DISPLAY BOARD) (continued)

Figure 4 - SENSOR LOCATION BEHIND OVERLAY

(32)

(33)

(128)

(129)

(34)

(35)

(130)

(131)

(36) (37)

(96)(98)(100)

(64)(65)

(67)

(97)

(99)

(101)

(132)

(133)

 

 

 

 

 

PROCEDURE

1.Insert the CALIBRATION AND TEST overlay (L9660-255). If this overlay is not available, turn the machine ON with no overlay in place and refer to Figure 4 to identify the keys. The overlay ID number is momentarily displayed if the overlay is in place. The number on the display should be 255.

2.When the display reads SELECT A FUNCTION, press key #34 - OVERLAY CALIBRATE. The OVER- LAY CALIBRATE light turns on and momentarily the display reads:

OVERLAY SENSOR

CALIBRATION

Then the display changes to read:

INSERT REF OVRLY

PRESS ENTER . . .

Insert the SETUP overlay (L9660).

4.Press key #133 - ENTER. This key is not identified on the SETUP overlay. It is located in the lower right hand corner. Refer to Figure 4 above for loca- tion. The machine will begin to calibrate the eight overlay sensors.

5.If one of the sensors could not be calibrated, the display reads:

SENSOR X FAILED

ENTER TO RETRY

Make sure the overlay is lined up properly and press key #133 - ENTER. This will cause the machine to try to calibrate the sensor again. If a particular sensor continues to fail, clean the sen-

sors or remove the case top and make sure the DISPLAY board is seated all the way down on the mounting posts. Also check wiring connections. If calibration still fails, record the calibration num- bers, if possible, using the QUICK VOLTAGE CALI- BRATION procedure before removing the DISPLAY board.

6.If the calibration procedure is successful, the dis- play reads:

CALIBRATION

SUCCESSFUL

After a few seconds the display changes to read:

INSERT CAL OVRLY

PRESS ENTER . . .

7.Press key #133 - ENTER. the OVERLAY CALI- BRATE LED turns off, the machine exits the OVER- LAY CALIBRATE function and the display reads:

SELECT A FUNCTION

8.Turn the power switch SW1 to the OFF position. To use the machine, place the appropriate overlay in position and turn power switch SW1 to the ON position.

NOTE: Turn power switch SW1 to the OFF position and get the overlay that was not recognized by the power wave. Replace the TEST overlay with this overlay and turn the machine ON. The machine should recognize the overlay now. If it does not, the overlay is faulty.

POWER WAVE CALIBRATION

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Contents Power Wave PC Board Replacement Calibration Procedures Index of Procedures CalibrationPower Wave PC Board Replacement Calibration Procedures Electric Shock Can KillPurpose for the Procedure Capacitor Discharge ProcedureMaterials Needed Test Procedure Resistor LocationsH a R G E Resistor with Leads Connected Setup for Power Wave 450 After Display Board Replacement Setup DescriptionSensor Calibration Test for Display Board Test DescriptionProcedure Insert REF Ovrly Press EnterProcedure Description Semiautomatic PW450 Quick Voltage CalibrationSemiautomatic PW450 Quick Voltage Calibration Robotic PW450 Quick Voltage Calibration Robotic PW450 Quick Voltage Calibration Setup Procedure Semiautomatic PW450 Full Voltage CalibrationSemiautomatic PW450 Full Voltage Calibration Robotic PW450 Full Voltage Calibration Robotic PW450 Full Voltage Calibration Calibration Adjust to CALIBRATION# = +POLARITY +67B -POLARITY +21B Semiautomatic PW450 Current Calibration PC Board Removed but Still ConnectedSemiautomatic PW450 Current Calibration Process 1 Setup Robotic PW450 Current Calibration Robotic PW450 Current Calibration Procedure External Triggering Circuit Robot ReceptacleRobotic Interface P.C. Board Calibration Quick Shunt Board TestArctool Welding Inputs and OUT- Puts Power Wave Interface BoardMiscellaneous Connections Test Procedure After Repair

IM573 specifications

The Lincoln Electric IM573 is a state-of-the-art welding machine that has garnered attention for its advanced features and cutting-edge technologies. Designed to meet the demands of both industrial and commercial applications, the IM573 combines reliability with versatility.

One of the main features of the IM573 is its robust arc performance. The machine is equipped with Lincoln Electric's proprietary Arc Control technology, which enhances the stability of the arc for smooth and consistent welds in a variety of materials. This feature is particularly beneficial for operators who need to work with thin gauge metals, as it minimizes burn-through and ensures precise weld penetration.

The IM573 boasts a digital display interface, providing users with real-time data on welding parameters. This intuitive interface allows for easy adjustments and monitoring of voltage, amperage, and wire feed speed, enabling operators to tailor their settings to suit specific welding tasks. Additionally, the machine includes pre-set programs for various welding processes, making it easier for users to select the optimal settings for common applications.

Versatility is another hallmark of the IM573. It supports multiple welding processes, including MIG, TIG, and Stick welding. This multi-process functionality enables users to switch between techniques quickly, making it a valuable asset in environments where different welding methods are required. The ability to weld a wide range of materials, from carbon steel to stainless steel and aluminum, further enhances the machine's appeal.

In terms of build quality, the IM573 is designed for durability and longevity. It features a rugged housing and temperature protection to withstand demanding work environments. The machine is also designed for easy maintenance, with accessible components that simplify troubleshooting and repair.

Safety is a priority in the design of the IM573. It includes features such as overload protection and thermal overload shutdown, ensuring that the machine operates within safe parameters. This not only protects the equipment but also enhances the safety of the operator.

In summary, the Lincoln Electric IM573 is an advanced welding machine that combines superior arc performance, user-friendly digital controls, and versatile welding capabilities. Its durable construction and safety features make it an excellent choice for professionals seeking a reliable solution for their welding needs. Whether in a workshop or on a job site, the IM573 stands out as a top-tier option in the welding machinery market.