Lincoln Electric IM573 manual Power Wave Interface Board, Arctool Welding Inputs and OUT- Puts

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ROBOTIC INTERFACE CONNECTIONS

POWER WAVE INTERFACE BOARD

J101-1

+Serial loop

CTRL J27-1

J101-2

High speed sense 1

P83-K

J101-3

High speed sense 2

P83-L

J101-4

-Serial loop

CTRL J27-4

 

 

 

 

 

 

J103-1

+42VDC

Full wave bridge

J103-2

-42VDC

Full wave bridge

J103-3

Touch 2-4 output (2)

PROT J34-4

J103-4

Touch 2-4 output (4)

PROT J34-7

J103-5

Tach PWR

P83-G

J103-6

Tach signal

P83-F

J103-7

Tach GND

P83-H

J103-8

Motor+

P83-A

J103-9

Motor-

P83-B

J103-10

Weld 2-4 output (2)

PROT J34-11

J103-11

Weld 2-4 output (4)

PROT J34-14

J103-12

Gas solenoid+

P83-C

J103-13

Gas solenoid-

P83-D

J103-14

67 Sense lead

P83-N

J103-15

 

 

J103-16

 

 

 

 

 

 

 

 

J104-1

Voltage signal

CTRL J21-4

J104-2

Current signal

CTRL J21-7

J104-3

Water PWR

D.K. J16-4

J104-4

+output signal

SNUB J60-3

J104-5

-output signal

SNUB J61-4

J104-6

Water signal

D.K. J16-5

J104-7

Control GND

CTRL J24-11

J104-8

TRIM command

D.K. J10-12 (TIG)

J104-9

WFS command

D.K. J10-2 (WF1)

J104-10

Display analog GND

D.K. J10-13

J104-11

Water GND

D.K. J16-12

J104-12

67 Sense lead

SNUB J60-8

 

 

 

 

 

 

J105-1

Isolated voltage signal

P82-J (ADCH1)

J105-2

Isolated current signal

P82-L (ADCH2)

J105-3

Abnormal operation signal

P82-h (WDI6)

J105-4

Arc start command

P82-[ ]* (WDO1)

J105-5

Arc detect signal

P82-d (WDI2)

J105-6

Gas flow command

P82-S (WDO2)

J105-7

Gas shortage signal

P82-e (WDI3)

J105-8

DPS command

P82-X (WDO7)

J105-9

Positive inch command

P82-U (WDO4)

J105-10

Negative inch command

P82-V (WDO5)

J105-11

Short detect signal (+)

P82-N (WDI-)

J105-12

Short detect signal (-)

P82-P (WDI-)

J105-13

Isolated water signal

P82-g (WDI5)

J105-14

Touch sense command

P82-T (WDO3)

J105-15

Voltage command

P82-A (DACH1)

J105-16

WFS command

P82-E (DACH2)

 

 

 

 

 

 

J106-1

Touch sense signal

CTRL J24-4

J106-2

Isolated touch sense signal

P82-c (WDI1)

J106-3

Robot +24V

P82-r (+24E)

J106-4

Robot GND

P82-a (0V)

J106-5

Robot analog GND

P82-F (COMDA2)

J106-6

Spare robot output

P82-Z (WDO8)

J106-7

Gas shortage input

P84-A

J106-8

Gas shortage GND

P84-B

 

 

 

ARCTOOL WELDING INPUTS AND OUT- PUTS

CRW1-1

 

DACH1

Voltage command

P82-A

CRW1-2

 

COMDA1

 

P82-F

CRW1-3

 

DACH2

WFS command

P82-E

CRW1-4

 

COMDA2

WFS command GND

P82-F

CRW1-5

 

WDI1

(Touch sense signal)

P82-c

CRW1-6

 

WDI2

Arc detect

P82-d

CRW1-7

 

WDI3

Gas fault

P82-e

CRW1-8

 

WDI4

 

P82-f

 

 

 

 

 

 

CRW1-9

 

WDI5

Water fault

P82-g

CRW1-10

 

WDI6

Power fault

P82-h

CRW1-11

 

WDI7

 

P82-j

CRW1-12

 

WDI8

 

P82-k

CRW1-13

 

ADCH1

Voltage feedback

P82-J

CRW1-14

 

COMAD1

 

P82-K

CRW1-15

 

ADCH2

Current feedback

P82-L

CRW1-16

 

COMAD2

 

P82-M

CRW1-17

 

 

 

 

CRW1-18

 

 

 

 

CRW1-19

 

0V

Robot GND

P82-a

CRW1-20

 

0V

 

P82-b

CRW1-21

 

0V

 

P82-m

CRW1-22

 

0V

 

P82-n

CRW1-23

 

WDO1

Weld start

P82-R

CRW1-24

 

WDO2

Gas start

P82-S

CRW1-25

 

WDO3

(Touch sense

P82-T

 

 

 

 

command)

 

CRW1-26

 

WDO4

Wire+

P82-U

CRW1-27

 

WDO5

Wire-

P82-V

CRW1-28

 

WDO6

 

P82-W

CRW1-29

 

WDO7

(Dual procedure switch

P82-X

 

 

 

 

command)

 

CRW1-30

 

WDO8

(Spare robot output)

P82-Z

CRW1-31

 

WDI+

Wire stick detect

P82-N

CRW1-32

 

WDI-

Wire stick detect

P82-P

CRW1-33

 

+24V

Robot PWR

P82-r

CRW1-34

 

+24V

Robot PWR

P82-r

 

 

 

 

 

P82-H

 

 

 

 

 

P82-s

 

 

 

 

 

 

 

P82-R

Fanuc models

 

 

 

* P82-C Motoman models

MISCELLANEOUS CONNECTIONS

P84-A

Gas shortage input

P84-B

Gas shortage GND

POWER WAVE CALIBRATION

Image 30
Contents Power Wave PC Board Replacement Calibration Procedures Index of Procedures CalibrationPower Wave PC Board Replacement Calibration Procedures Electric Shock Can KillCapacitor Discharge Procedure Purpose for the ProcedureMaterials Needed Test Procedure Resistor LocationsH a R G E Resistor with Leads Connected Setup for Power Wave 450 After Display Board Replacement Setup DescriptionSensor Calibration Test for Display Board Test DescriptionProcedure Insert REF Ovrly Press EnterProcedure Description Semiautomatic PW450 Quick Voltage CalibrationSemiautomatic PW450 Quick Voltage Calibration Robotic PW450 Quick Voltage Calibration Robotic PW450 Quick Voltage Calibration Setup Procedure Semiautomatic PW450 Full Voltage CalibrationSemiautomatic PW450 Full Voltage Calibration Robotic PW450 Full Voltage Calibration Robotic PW450 Full Voltage Calibration Calibration Adjust to CALIBRATION# = +POLARITY +67B -POLARITY +21B Semiautomatic PW450 Current Calibration PC Board Removed but Still ConnectedSemiautomatic PW450 Current Calibration Process 1 Setup Robotic PW450 Current Calibration Robotic PW450 Current Calibration Procedure External Triggering Circuit Robot ReceptacleRobotic Interface P.C. Board Calibration Quick Shunt Board TestPower Wave Interface Board Arctool Welding Inputs and OUT- PutsMiscellaneous Connections Test Procedure After Repair

IM573 specifications

The Lincoln Electric IM573 is a state-of-the-art welding machine that has garnered attention for its advanced features and cutting-edge technologies. Designed to meet the demands of both industrial and commercial applications, the IM573 combines reliability with versatility.

One of the main features of the IM573 is its robust arc performance. The machine is equipped with Lincoln Electric's proprietary Arc Control technology, which enhances the stability of the arc for smooth and consistent welds in a variety of materials. This feature is particularly beneficial for operators who need to work with thin gauge metals, as it minimizes burn-through and ensures precise weld penetration.

The IM573 boasts a digital display interface, providing users with real-time data on welding parameters. This intuitive interface allows for easy adjustments and monitoring of voltage, amperage, and wire feed speed, enabling operators to tailor their settings to suit specific welding tasks. Additionally, the machine includes pre-set programs for various welding processes, making it easier for users to select the optimal settings for common applications.

Versatility is another hallmark of the IM573. It supports multiple welding processes, including MIG, TIG, and Stick welding. This multi-process functionality enables users to switch between techniques quickly, making it a valuable asset in environments where different welding methods are required. The ability to weld a wide range of materials, from carbon steel to stainless steel and aluminum, further enhances the machine's appeal.

In terms of build quality, the IM573 is designed for durability and longevity. It features a rugged housing and temperature protection to withstand demanding work environments. The machine is also designed for easy maintenance, with accessible components that simplify troubleshooting and repair.

Safety is a priority in the design of the IM573. It includes features such as overload protection and thermal overload shutdown, ensuring that the machine operates within safe parameters. This not only protects the equipment but also enhances the safety of the operator.

In summary, the Lincoln Electric IM573 is an advanced welding machine that combines superior arc performance, user-friendly digital controls, and versatile welding capabilities. Its durable construction and safety features make it an excellent choice for professionals seeking a reliable solution for their welding needs. Whether in a workshop or on a job site, the IM573 stands out as a top-tier option in the welding machinery market.