Lincoln Electric IM573 manual Semiautomatic PW450 Current Calibration

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CALIBRATION

SEMIAUTOMATIC PW450 CURRENT CALIBRATION

WARNING

Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid elec- trical shock, please observe all safety notes and precautions detailed throughout this manual.

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical trou- bleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).

PROCEDURE DESCRIPTION

This procedure is necessary if the control and/or the shunt amplifier boards are replaced. The current control is the most critical function in the Power Wave machine.

MATERIALS NEEDED

Test and Calibration Overlay L9660-255

A 300 amp, 30 volt resistance grid load

A small trimmer screwdriver

A calibrated DC ammeter accurate to read 300.0 amps +/- 1.0 amps.

A machine output triggering device such as the K941-1 Remote Control Kit.

SETUP PROCEDURE

1. Remove and install the replacement board in question.

Figure 8 – PC BOARD REMOVED BUT STILL CONNECTED

Lay Control Board on top of machine. Make sure it is snapped into the ground plane assembly and insulated from the case and other components.

Leads

POWER WAVE CALIBRATION

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Contents Power Wave PC Board Replacement Calibration Procedures Index of Procedures CalibrationPower Wave PC Board Replacement Calibration Procedures Electric Shock Can KillPurpose for the Procedure Capacitor Discharge ProcedureMaterials Needed Test Procedure Resistor LocationsH a R G E Resistor with Leads Connected Setup for Power Wave 450 After Display Board Replacement Setup DescriptionSensor Calibration Test for Display Board Test DescriptionProcedure Insert REF Ovrly Press EnterProcedure Description Semiautomatic PW450 Quick Voltage CalibrationSemiautomatic PW450 Quick Voltage Calibration Robotic PW450 Quick Voltage Calibration Robotic PW450 Quick Voltage Calibration Setup Procedure Semiautomatic PW450 Full Voltage CalibrationSemiautomatic PW450 Full Voltage Calibration Robotic PW450 Full Voltage Calibration Robotic PW450 Full Voltage Calibration Calibration Adjust to CALIBRATION# = +POLARITY +67B -POLARITY +21B Semiautomatic PW450 Current Calibration PC Board Removed but Still ConnectedSemiautomatic PW450 Current Calibration Process 1 Setup Robotic PW450 Current Calibration Robotic PW450 Current Calibration Procedure External Triggering Circuit Robot ReceptacleRobotic Interface P.C. Board Calibration Quick Shunt Board TestArctool Welding Inputs and OUT- Puts Power Wave Interface BoardMiscellaneous Connections Test Procedure After Repair