Lincoln Electric IM573 manual Procedure

Page 27

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CALIBRATION

ROBOTIC PW450 CURRENT CALIBRATION (continued)

Figure 10 – TEST AND CALIBRATION OVERLAY

(32)

(33)

(128)

(129)

(34)

(35)

(130)

(131)

(36) (37)

(96)(98)(100)

(64)(65)

(67)

(97)

(99)

(101)

(132)

(133)

 

 

 

 

 

PROCEDURE

1.Install the Test and Calibration Overlay and apply power to the machine. See Figure 10.

2.Press the Manual Procedure Entry Key (64). The machine should display the following:

PROCESS 1 SETUP

1-0

3.Toggle the Arrow Keys (100 and 101) until the display reads:

PROCESS 1 SETUP

1-6

4.Trigger the PW450 and apply the load. (See EXTERNAL TRIGGERING CIRCUIT) on the next page.

WARNING

The machine’s output terminals will be electri- cally “HOT” when the trigger circuit is activated.

5.Adjust the potentiometer until the reference (external ammeter) reads 304 amps +/- 1.0 amps. The load voltage should be greater than 15 volts but less than 35 volts.

6.Remove power to the machine.

7.If necessary re-install the control board.

8.Replace the machine case parts.

POWER

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Contents Power Wave PC Board Replacement Calibration Procedures Calibration Index of ProceduresElectric Shock Can Kill Power Wave PC Board Replacement Calibration ProceduresCapacitor Discharge Procedure Purpose for the ProcedureMaterials Needed Resistor Locations Test ProcedureH a R G E Resistor with Leads Connected Setup Description Setup for Power Wave 450 After Display Board ReplacementTest Description Sensor Calibration Test for Display BoardInsert REF Ovrly Press Enter ProcedureSemiautomatic PW450 Quick Voltage Calibration Procedure DescriptionSemiautomatic PW450 Quick Voltage Calibration Robotic PW450 Quick Voltage Calibration Robotic PW450 Quick Voltage Calibration Semiautomatic PW450 Full Voltage Calibration Setup ProcedureSemiautomatic PW450 Full Voltage Calibration Robotic PW450 Full Voltage Calibration Robotic PW450 Full Voltage Calibration Calibration Adjust to CALIBRATION# = +POLARITY +67B -POLARITY +21B PC Board Removed but Still Connected Semiautomatic PW450 Current CalibrationSemiautomatic PW450 Current Calibration Process 1 Setup Robotic PW450 Current Calibration Robotic PW450 Current Calibration Procedure Robot Receptacle External Triggering CircuitQuick Shunt Board Test Robotic Interface P.C. Board CalibrationPower Wave Interface Board Arctool Welding Inputs and OUT- PutsMiscellaneous Connections Test Procedure After Repair