Lincoln Electric IM573 manual Adjust to CALIBRATION# =

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CALIBRATION

SEMIAUTOMATIC PW450 FULL VOLTAGE CALIBRATION USING A WELDING ARC (continued)

Figure 7 - TEST AND CALIBRATION OVERLAY

(32)

(33)

(128)

(129)

(34)

(35)

(130)

(131)

(36) (37)

(96)(98)(100)

(64)(65)

(67)

(97)

(99)

(101)

(132)

(133)

 

 

 

 

 

PROCEDURE

1.The voltage calibration numbers are stored in the display board. They are programma- ble from the front panel using the Test and Calibration Overlay.

2.Change the display board in question.

3.Install the Test and Calibration overlay L9660-255 (or do not insert any overlay into the machine) and power up the machine. See Figure 7. If the -255 overlay is not available, use Figure 1 as a guide to see which keys to press.

4.Press the Voltage Calibration function (32). The machine should display the following:

VOLTAGE WIRE

+POLARITY (+67A)

5.Press the Enter Key (133) on the lower right side of the overlay. The machine should display the following:

ADJUST TO 30V

CALIBRATION# = XX

NOTE: Here “xx” indicates a particular cali- bration number for a given voltage sense point.

6.Adjust the wire feed speed on the Synergic 7 to 500 IPM (some wire feed speed to get into the spray range).

NOTE: When the Enter Key is pressed it will clear the wire feed speed to 200 IPM. The wire feed speed must be adjusted after pressing the Enter Key but before starting to weld.

7.Pull the trigger on the torch and start to weld. Hold a long stick out. This is not nor- mally a welding technique. The starting will be poor. The welding may be poor. Main- tain a long, steady welding arc. While weld- ing, monitor the reference voltage only (external voltmeter). It is the only important reading. Adjust the voltage using the Arrow Keys (100 and 101) until the reference volt- meter reads 30.0 volts. Record the number on the display, “xx”. Press the Enter Key. Release the trigger on the torch.

8.Repeat the process by pressing the Voltage Calibration function (32) again. The next voltage sensing point may be selected by pressing the down Arrow Key (101). Repeat steps 5, 6, and 7 for the following test points.

WARNING

The machine’s output terminals will be electri- cally “HOT” when the Enter Key is pressed.

POWER WAVE CALIBRATION

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Contents Power Wave PC Board Replacement Calibration Procedures Index of Procedures CalibrationPower Wave PC Board Replacement Calibration Procedures Electric Shock Can KillMaterials Needed Capacitor Discharge ProcedurePurpose for the Procedure Test Procedure Resistor LocationsH a R G E Resistor with Leads Connected Setup for Power Wave 450 After Display Board Replacement Setup DescriptionSensor Calibration Test for Display Board Test DescriptionProcedure Insert REF Ovrly Press EnterProcedure Description Semiautomatic PW450 Quick Voltage CalibrationSemiautomatic PW450 Quick Voltage Calibration Robotic PW450 Quick Voltage Calibration Robotic PW450 Quick Voltage Calibration Setup Procedure Semiautomatic PW450 Full Voltage CalibrationSemiautomatic PW450 Full Voltage Calibration Robotic PW450 Full Voltage Calibration Robotic PW450 Full Voltage Calibration Calibration Adjust to CALIBRATION# = +POLARITY +67B -POLARITY +21B Semiautomatic PW450 Current Calibration PC Board Removed but Still ConnectedSemiautomatic PW450 Current Calibration Process 1 Setup Robotic PW450 Current Calibration Robotic PW450 Current Calibration Procedure External Triggering Circuit Robot ReceptacleRobotic Interface P.C. Board Calibration Quick Shunt Board TestMiscellaneous Connections Power Wave Interface BoardArctool Welding Inputs and OUT- Puts Test Procedure After Repair

IM573 specifications

The Lincoln Electric IM573 is a state-of-the-art welding machine that has garnered attention for its advanced features and cutting-edge technologies. Designed to meet the demands of both industrial and commercial applications, the IM573 combines reliability with versatility.

One of the main features of the IM573 is its robust arc performance. The machine is equipped with Lincoln Electric's proprietary Arc Control technology, which enhances the stability of the arc for smooth and consistent welds in a variety of materials. This feature is particularly beneficial for operators who need to work with thin gauge metals, as it minimizes burn-through and ensures precise weld penetration.

The IM573 boasts a digital display interface, providing users with real-time data on welding parameters. This intuitive interface allows for easy adjustments and monitoring of voltage, amperage, and wire feed speed, enabling operators to tailor their settings to suit specific welding tasks. Additionally, the machine includes pre-set programs for various welding processes, making it easier for users to select the optimal settings for common applications.

Versatility is another hallmark of the IM573. It supports multiple welding processes, including MIG, TIG, and Stick welding. This multi-process functionality enables users to switch between techniques quickly, making it a valuable asset in environments where different welding methods are required. The ability to weld a wide range of materials, from carbon steel to stainless steel and aluminum, further enhances the machine's appeal.

In terms of build quality, the IM573 is designed for durability and longevity. It features a rugged housing and temperature protection to withstand demanding work environments. The machine is also designed for easy maintenance, with accessible components that simplify troubleshooting and repair.

Safety is a priority in the design of the IM573. It includes features such as overload protection and thermal overload shutdown, ensuring that the machine operates within safe parameters. This not only protects the equipment but also enhances the safety of the operator.

In summary, the Lincoln Electric IM573 is an advanced welding machine that combines superior arc performance, user-friendly digital controls, and versatile welding capabilities. Its durable construction and safety features make it an excellent choice for professionals seeking a reliable solution for their welding needs. Whether in a workshop or on a job site, the IM573 stands out as a top-tier option in the welding machinery market.