Lincoln Electric IM573 manual External Triggering Circuit, Robot Receptacle

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CALIBRATION

EXTERNAL TRIGGERING CIRCUIT

The Power Wave 450 Robotic may be triggered inde- pendent of the robot using the following circuit and pro- cedure.

1.Remove the large connector plug on the rear of the PW450. (As viewed from the front of the machine).

2.Connect a normally open switch and a 24VDC sup-

ply either to the large connector plug (P82) or to the harness connectors on the interface board. See the following table and figure.

3.When the 24VDC supply is correctly wired in place and turned on the welding output terminals can be energized by closing the switch.

Voltage / Switch Signal

P82 Connector Pins

Interface Board

 

 

 

Connectors

 

 

 

 

 

24VDC @ 100ma

P82

- r(+)

J106

- 3 Wire #534

 

P82

- a(-)

J106

- 4 Wire #535

 

 

 

 

 

Normally open switch

P82

- R

J105

- 4 Wire #518

 

P82

- P

J105

- 12 Wire #527

 

 

 

 

 

A

B

P

R

S

Z

a b c

m n p r s

P82

ROBOT

RECEPTACLE

ARC START SWITCH

NEGATIVE

24VDC SUPPLY

POSITIVE

POWER WAVE CALIBRATION

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Contents Power Wave PC Board Replacement Calibration Procedures Index of Procedures CalibrationPower Wave PC Board Replacement Calibration Procedures Electric Shock Can KillPurpose for the Procedure Capacitor Discharge ProcedureMaterials Needed Test Procedure Resistor LocationsH a R G E Resistor with Leads Connected Setup for Power Wave 450 After Display Board Replacement Setup DescriptionSensor Calibration Test for Display Board Test DescriptionProcedure Insert REF Ovrly Press EnterProcedure Description Semiautomatic PW450 Quick Voltage CalibrationSemiautomatic PW450 Quick Voltage Calibration Robotic PW450 Quick Voltage Calibration Robotic PW450 Quick Voltage Calibration Setup Procedure Semiautomatic PW450 Full Voltage CalibrationSemiautomatic PW450 Full Voltage Calibration Robotic PW450 Full Voltage Calibration Robotic PW450 Full Voltage Calibration Calibration Adjust to CALIBRATION# = +POLARITY +67B -POLARITY +21B Semiautomatic PW450 Current Calibration PC Board Removed but Still ConnectedSemiautomatic PW450 Current Calibration Process 1 Setup Robotic PW450 Current Calibration Robotic PW450 Current Calibration Procedure External Triggering Circuit Robot ReceptacleRobotic Interface P.C. Board Calibration Quick Shunt Board TestArctool Welding Inputs and OUT- Puts Power Wave Interface BoardMiscellaneous Connections Test Procedure After Repair