Lincoln Electric IM467-B manual Spot Controls, Pulse Controls, Start Controls

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B-7

 

 

OPERATION

 

 

 

 

B-7

 

 

 

 

 

 

 

 

 

 

At Maximum, the arc will be more forceful and less

Press and hold in this pushbutton to display the

 

prone to sticking but will produce more spatter.

Start Current preset by the Start Current control.

12. PREFLOW

 

 

 

(The Volts/Amps switch (Item 7) must be in the

 

 

 

“AMPS” position to read preset current.)

 

 

 

 

 

 

 

 

This control adjusts the amount of time the gas

Start Current Control

 

 

 

 

and water valves are open before the arc starts. It

 

 

 

 

 

 

 

 

 

 

 

is adjustable from 0 to 10 seconds.

 

Locked out if the Start switch is off.

 

 

The Preflow time occurs only if the valves were

Presets the current that will be provided at the

 

closed (no gas flow) when the Arc Start switch or

start of the weld. The current can be preset from

 

Amptrol was pressed.

If a new weld is started

2 to 400 amps. The position of the amptrol has no

 

while the gas valve is still on during the Afterflow

effect on the initial

current.

The

present Start

 

time of a previous weld, the Preflow time is

Current is displayed on the Ammeter when the

 

bypassed since gas shielding is already present.

pushbutton is pressed before welding.

 

 

This allows new welds to start immediately with no

A “hot” start is used to quickly heat the tungsten

 

preflow delay.

 

 

 

 

 

 

 

and work, usually on DC TIG welding. Set the

 

 

 

 

 

 

Note that since the arc cannot start during the

Start Current higher than what the welding current

 

Preflow time, a long Preflow setting

can cause

will be. After the time is set on the Start Time con-

 

complaints about arc

starting.

In

general, a

trol, the current will step down to the current set

 

Preflow time of 0.5 seconds is satisfactory for

and controlled by the Peak Current control (Item 6)

 

most applications.

 

 

 

and the Amptrol.

 

 

 

 

13. SPOT CONTROLS

 

 

 

A “soft” start is used to preheat the tungsten and

 

Spot Switch — A two-position toggle switch:

work, usually on AC TIG welding.

Set the Start

 

Current lower than what the welding current will

 

 

 

 

 

 

Recommended for use in the 2-step Arc Start

be. The arc will establish at the Start Current and

 

Switch mode only.

 

 

 

then ramp up to the current set and controlled by

 

ON: Spot Time control is active. Once the arc is

the Peak Current control (Item 6) and the Amptrol.

 

The time to get up to welding current is set by the

 

established, the Spot time begins. At the end of

 

Start Time

control.

During

the

ramp

up, the

 

the Spot time (or if the Arc Start switch/Amptrol is

 

Amptrol will

affect

the current that the

ramp is

 

released sooner), the arc stops. (If Crater Fill [Item

 

going toward and therefore the rate at which the

 

16] is on, downslope begins.)

 

 

 

 

 

current increases.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OFF: Locks out the Spot Time control.

 

Start Time Control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Spot Time Control: Not active if the Spot switch

Locked out if the Start switch is off. Adjusts the

 

is off. Adjusts weld time from 0.1 to 5 seconds.

 

Start Time from approximately 0.1 to 10 seconds.

 

Weld time is the time from when the arc is fully

 

 

 

 

 

 

 

 

established until the arc is turned off (or when

15. PULSE CONTROLS

 

 

 

 

Crater Fill downslope is started).

The Arc Start

Pulse Switch — A two-position toggle switch:

 

switch or Amptrol must be held down during the

 

 

 

 

 

 

 

 

Spot time; if it is released before the end of the

ON: Pulsing will begin as soon as an arc is estab-

 

Spot time, the arc will be turned off (or Crater Fill

lished and will continue until the weld is complet-

 

started).

 

 

 

ed. If you are using Start Controls, pulsing begins

14. START CONTROLS

 

 

 

after the Start Current. If you are using Crater Fill,

 

 

 

pulsing will continue during the downslope period.

 

 

 

 

 

 

Start Switch — A two-position toggle switch:

OFF: Locks out Pulse controls.

 

 

 

 

 

 

 

 

 

 

 

 

ON: Start Current control is active. At the begin-

Pulses per Second Control — Controls the num-

 

ning of the weld, current will be the value preset by

 

ber of pulses per second from approximately 0.1

 

the Start Current control. Th

position of the

 

to 10 pps. 0.1 pulses per second is slow pulsing

 

Amptrol has no effect on this current.

 

 

 

(one pulse every 10 seconds); 10 pulses per sec-

 

 

 

 

 

 

OFF: Locks out Start Current and Time controls.

ond is fast pulsing.

 

 

 

 

 

Start Current Display Pushbutton

 

 

Background % Peak Current Control

 

 

 

 

 

Controls the background (low pulse) current from

 

 

 

 

 

zero to 100% of the peak current set and con-

trolled by the Peak Current control (Item 6) and the Amptrol.

SQUARE WAVE TIG 355

Image 22
Contents Square Wave TIG Safety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents Section E Section CSection D P196 SeriesInstallation Technical Specifications Square Wave TIGSelect Suitable Location Safety PrecautionsHigh Frequency Interference Protection Input Supply Connection Input ConnectionsGround Connection Electric Shock can killReconnect Procedure Figure A.2 Input Supply ConnectionsVolt/Freq Nameplate AWG Copper Cond Table A.1 Recommended Input Wire and Fuse SizesTable A.2 Recommended Input Wire and Fuse Sizes Volt/Freq AC Output AWG Copper CondLengths up to 100 to 200 ft 200 to 250 ft Output ConnectionsTIG Torch Connection 100 ft 30 m 30 to 61 m 61 to 76 mStick Electrode Cable Connection Safety Instructions Operating InstructionsGeneral Description Operational Features and ControlsDesign Features and Advantages Recommended ProcessesWelding Capability LimitationsControls and Settings Upper Case Front ControlsHigh Frequency Switch Mode SwitchSTEP/4-STEP Switch Upper Case Front Control PanelAC Wave Balance VOLTS/AMPS SwitchPeak Current Control Auto Balance LEDPulse Controls Spot ControlsStart Controls Figure B.2 Status Indicator Light Sequence Square Wave TIG Crater Fill ControlsOperation Lower Case Front Controls Figure B.3 Lower Case Frontcontrols Square Wave TIGOperation Hand and Foot Amptrol Operation Operation Stick Welding Welding OperationInitial START-UP TIG Welding GuidelinesIllustrated in the 2-Step Mode for clarity Table B.1 Specific Effects of ControlsCrater Fill Switch on OFFSpot Switch OFF Start Switch onPulse Switch on Crater Fill Switch on Spot Switch onTable B.2 Typical Current RANGES1 for Tungsten ELECTRODES2 Dcen Dcep + Unbalanced Wave Balanced WaveTable B.3 Recommended Settings for TIG Welding TIG Welding Sequence Operation 2-STEP ModeTIG Welding Sequence Operation 4-STEP Mode Polarity SwitchOverload Protection Auxiliary PowerALL Machines Accessories OPTIONS/ACCESSORIESMaintenance Input Power Factor Capacitor Discharge ProcedureRoutine and Periodic Maintenance Figure D.2 General Component Locations Troubleshooting Guide General Machine TroubleTroubleshooting Guide Stick Welding Symptom Cause and RemedyTroubleshooting Guide TIG Welding TIG Welding Lower Panel Controls Accessories K870 Foot Amptrol or K963 Hand AmptrolDiagrams Dimension Print Square Wave TIG355 Equipment Installation Certification Equipment MANUFACTURER’S CertificationPage Precaucion Aviso DE