Lincoln Electric IM467-B manual Input Connections, Ground Connection, Input Supply Connection

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A-3

A-3

INSTALLATION

3.Be sure the torch and work cable rubber coverings are free of cuts and cracks that allow high fre- quency leakage. Cables with high natural rubber content, such as Lincoln Stable-Arc®better resist high frequency leakage than neoprene and other synthetic rubber insulated cables.

4.Keep the torch in good repair and all connections tight to reduce high frequency leakage.

5.The work terminal must be connected to a ground within ten feet of the welder, using one of the fol- lowing methods.

a)A metal underground water pipe in direct con- tact with the earth for ten feet or more.

b)A 3/4” (19mm) galvanized pipe or a 5/8” (16mm) solid galvanized iron, steel or copper rod driven at least eight feet into the ground.

The ground should be securely made and the grounding cable should be as short as possible using cable of the same size as the work cable, or larger. Grounding to the building frame electrical conduit or a long pipe system can result in re-radi- ation, effectively making these members radiating antennas.

6.Keep all access panels and covers securely in place.

7.All electrical conductors within 50 ft (15.2m) of the welder should be enclosed in grounded, rigid metallic conduit or equivalent shielding. Flexible metallic conduit is generally not suitable.

8.When the welder is enclosed in a metal buidling, several good earth driven electrical grounds (as in 5 (b) above) around the periphery of the building are recommended.

Failure to observe these recommended installation procedures can cause radio or TV interference problems and result in unsatisfactory welding per- formance resulting from lost high frequency power.

INPUT CONNECTIONS

Be sure the voltage, phase, and frequency of the input power is as specified on the rating plate, located on the front of the machine.

Welder supply line entry provision is in the case rear panel with a removable cover over the input connec- tion panel area. See Figure A.1.

FIGURE A.1 – REAR PANEL

2

3

1.WARNING DECAL

2.INPUT POWER ENTRY

3.RECONNECT PANEL COVER

GROUND CONNECTION

The frame of the welder must be grounded. A ground terminal marked with the symbol is located at the bot- tom of the input box for this purpose.

See your local and national electrical codes for proper grounding methods.

Also follow other grounding instructions given in the section “High Frequency Interference Protection.”

INPUT SUPPLY CONNECTION

Be sure the voltage, phase, and frequency of the input power is as specified on the welder nameplate.

WARNING

ELECTRIC SHOCK can kill.

Have a qualified electrician install and service this equipment.

Turn the input power off at the fuse box before working on this equip- ment.

Do not touch electrically hot parts.

Have a qualified electrician connect the input power leads to L1 and L2 of the input contactor in accor- dance with all local codes and national electrical codes. Use a single phase line or one phase of a two or three phase line. Refer to the connection diagram located on the inside of the cover of the Reconnect Panel. Also see Figure A.2.

SQUARE WAVE TIG 355

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Contents Square Wave TIG Safety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents P196 Series Section CSection D Section ETechnical Specifications Square Wave TIG InstallationHigh Frequency Interference Protection Safety PrecautionsSelect Suitable Location Electric Shock can kill Input ConnectionsGround Connection Input Supply ConnectionFigure A.2 Input Supply Connections Reconnect ProcedureVolt/Freq AC Output AWG Copper Cond Table A.1 Recommended Input Wire and Fuse SizesTable A.2 Recommended Input Wire and Fuse Sizes Volt/Freq Nameplate AWG Copper Cond100 ft 30 m 30 to 61 m 61 to 76 m Output ConnectionsTIG Torch Connection Lengths up to 100 to 200 ft 200 to 250 ftStick Electrode Cable Connection Operating Instructions Safety InstructionsRecommended Processes Operational Features and ControlsDesign Features and Advantages General DescriptionLimitations Welding CapabilityUpper Case Front Controls Controls and SettingsUpper Case Front Control Panel Mode SwitchSTEP/4-STEP Switch High Frequency SwitchAuto Balance LED VOLTS/AMPS SwitchPeak Current Control AC Wave BalanceStart Controls Spot ControlsPulse Controls Crater Fill Controls Figure B.2 Status Indicator Light Sequence Square Wave TIGOperation Figure B.3 Lower Case Frontcontrols Square Wave TIG Lower Case Front ControlsOperation Hand and Foot Amptrol Operation Operation TIG Welding Guidelines Welding OperationInitial START-UP Stick WeldingTable B.1 Specific Effects of Controls Illustrated in the 2-Step Mode for clarityOFF Crater Fill Switch onSpot Switch on Start Switch onPulse Switch on Crater Fill Switch on Spot Switch OFFDcen Dcep + Unbalanced Wave Balanced Wave Table B.2 Typical Current RANGES1 for Tungsten ELECTRODES2Polarity Switch TIG Welding Sequence Operation 2-STEP ModeTIG Welding Sequence Operation 4-STEP Mode Table B.3 Recommended Settings for TIG WeldingALL Machines Auxiliary PowerOverload Protection OPTIONS/ACCESSORIES AccessoriesInput Power Factor Capacitor Discharge Procedure MaintenanceRoutine and Periodic Maintenance Figure D.2 General Component Locations General Machine Trouble Troubleshooting GuideSymptom Cause and Remedy Troubleshooting Guide Stick WeldingTroubleshooting Guide TIG Welding TIG Welding Lower Panel Controls K870 Foot Amptrol or K963 Hand Amptrol AccessoriesDiagrams Dimension Print Square Wave TIG355 Equipment MANUFACTURER’S Certification Equipment Installation CertificationPage Precaucion Aviso DE