Lincoln Electric IM904 Recommended Equipment, Welding Capability, Operating Controls, Limitations

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B-2

OPERATION

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GENERAL DESCRIPTION

The INVERTEC STT II (CE) is a 225-ampere inverter based arc welding power source specifically designed for the STT welding process. It is neither a constant current (CC) nor a constant voltage (CV) machine. It is a power source that delivers current of a desired wave form and characteristics that are superior to con- ventional short circuiting GMAW. The process is opti- mized for short-circuiting GMAW welding.

High temperature Class H insulation.

Protection circuits and ample safety margins prevent damage to the solid state components from tran- sient voltages and high currents.

Preset welding current capability.

STT II offers improvements over the previous model. Approximately 40% increase in deposition rate capability, and a significant increase in travel speed.

RECOMMENDED EQUIPMENT

The LN-742 or STT-10 wire feeder is recommended for use with the STT II. The LN-7 GMA, LN-9 GMA, NA-5, and NA-5R can all be used with the STT II. However, these units can only be used to feed wire since these feeders have no provision for control of the STT output.

WELDING CAPABILITY

The INVERTEC STT II (CE) is rated at 225 amps, 29 volts, at 60% duty cycle on a ten minute basis. It is capable of higher duty cycles at lower output currents. If the duty cycle(s) are exceeded, a thermal protector will shut off the output until the machine cools to a rea- sonable operating temperature.

OPERATING CONTROLS

The INVERTEC STT II (CE) has the following controls as standard: On/Off switch, Peak Current adjustment, Background Current adjustment, Hot Start adjustment, Tailout, and 2 toggle switches; one for wire size selec- tion and one for wire type selection.

DESIGN FEATURES AND ADVANTAGES

State of the art inverter technology yields high power efficiency, excellent welding performance, lightweight and compact design.

Twist-Mate™ output terminals.

Digital meters for procedure settings are standard.

Automatic Inductance or Pinch Control.

Solid state circuitry for extra long component life.

Current feedback ensures that original procedure settings all remain constant.

Arc Sense lead assembly (Electrode and Work), connects through a 4-pin case front connector.

Peak Current and Background Current may be remotely controlled.

Thermostat and FET over current protector prevent overheating from overloads, high ambient tempera- tures, or loss of air flow.

LIMITATIONS

May not be suitable for use in an environment with High Frequency present. (“See Machine Grounding and High Frequency Protection” in the Installation section of this manual)

Suitable for indoor use only (IEC IP21S).

INVERTEC STT II (CE)

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Contents Safety Depends on You Invertec S T T II CESafety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Technical Specifications -INVERTEC STT II CE For CodeINPUT- Three Phase only Stacking Select Suitable LocationInput Connections TiltingInput Cable Installation and CON- Nection Ground ConnectionTo Operate at Procedure Input Voltage Reconnect ProcedureWire Feeder Output Connections Output ConnectionsOperating Instructions Safety PrecautionsOperation General WarningsWelding Capability Design Features and AdvantagesRecommended Equipment Operating ControlsPower Switch Turns output 3B. Peak Current Display Meter ThisWire Feeder Receptacle This is Auxiliary Power Circuit BreakerWelding Parameters and GUIDE- Lines Peak CurrentWelding Procedures for STT Accessories Options / AccessoriesLN-742 or STT-10 Wire Feeder Connection Instructions Figure C.3 STT-10 to STT II Connection Maintenance Input Filter Capacitor Discharge ProcedurePreventive Maintenance Troubleshooting HOW to USE Troubleshooting GuideRecommended Course of Action Problems Symptoms Possible CauseAuthorized Field Service FacilityProblems Possible Symptoms Cause Troubleshooting Troubleshooting Problems Symptoms Possible Cause Wiring Diagram Invertec STT II CE for Code Wiring Diagram Invertec STT II CE for Code DiagramsDimension Print STT II CE DIAGRAMSF-3Invertec STT II CE Invertec STT II CE Invertec STT II CE Precaucion Warnung