Lincoln Electric IM904 Problems Symptoms Possible Cause, Recommended Course of Action, Facility

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E-2

TROUBLESHOOTING

E-2

 

 

 

 

Observe Safety Guidelines detailed in the beginning of this manual.

 

PROBLEMS (SYMPTOMS)

POSSIBLE

CAUSE

OUTPUT PROBLEMS

RECOMMENDED COURSE OF ACTION

 

Major physical or electrical damage

1.

Contact your local Lincoln

 

is evident

 

Authorized Field Service

 

 

 

Facility.

 

 

 

 

 

Machine has no open circuit voltage.

1.

Check the control cable between

 

Wire feeds ok.

 

the feeder and the STT II unit.

 

 

 

Make sure the #2 and #4 leads

 

 

 

are intact.

 

 

2.

Put a jumper wire between Pins

 

 

 

“C” and “D” on the 14 pin MS

 

 

 

connector. If normal open circuit

 

 

 

voltage (85VDC.) is restored

 

 

 

then the problem is in feeder

 

 

 

control cable or the wire feeder.

 

 

 

 

Machine has no welding output (no

1. The 42VAC circuit breaker CB1

 

open circuit voltage) and the wire

may be tripped. Reset if neces-

 

feeder does not feed wire when the

sary.

 

gun trigger is pulled.

 

 

 

 

2. Put a jumper between pins “A”

 

 

and “C” on the 5 pin MS connec-

 

 

tor located on the LN742 wire

 

 

feeder. If wire feeds check the

 

 

gun trigger. Repair or replace if

 

 

necessary.

 

 

3.

Check for the presence of 42AC

 

 

 

at pins “K” and “I” on the 14 pin

 

 

 

MS connector. If the 42VAC is

 

 

 

present and the feeder does not

 

 

 

work the problem is in the feeder

 

 

 

control cable(s) or the wire feed-

 

 

 

er.

 

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists,

Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

INVERTEC STT II (CE)

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Contents Invertec S T T II CE Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Technical Specifications -INVERTEC STT II CE For Code InstallationINPUT- Three Phase only Input Connections Select Suitable LocationStacking TiltingGround Connection Input Cable Installation and CON- NectionWire Feeder Output Connections Input Voltage Reconnect ProcedureTo Operate at Procedure Output ConnectionsOperation Safety PrecautionsOperating Instructions General WarningsRecommended Equipment Design Features and AdvantagesWelding Capability Operating Controls3B. Peak Current Display Meter This Power Switch Turns outputAuxiliary Power Circuit Breaker Wire Feeder Receptacle This isPeak Current Welding Parameters and GUIDE- LinesWelding Procedures for STT Options / Accessories AccessoriesLN-742 or STT-10 Wire Feeder Connection Instructions Figure C.3 STT-10 to STT II Connection Input Filter Capacitor Discharge Procedure MaintenancePreventive Maintenance HOW to USE Troubleshooting Guide TroubleshootingAuthorized Field Service Problems Symptoms Possible CauseRecommended Course of Action FacilityProblems Possible Symptoms Cause Troubleshooting Troubleshooting Problems Symptoms Possible Cause Wiring Diagram Invertec STT II CE for Code Diagrams Wiring Diagram Invertec STT II CE for CodeDIAGRAMSF-3 Dimension Print STT II CEInvertec STT II CE Invertec STT II CE Invertec STT II CE Precaucion Warnung