Lincoln Electric IM924 Installation, Technical Specifications Power Wave 455M/STT CE K2203-4

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A-1

INSTALLATION

A-1

 

 

 

TECHNICAL SPECIFICATIONS - POWER WAVE 455M/STT (CE) (K2203-4)

INPUT AT RATED OUTPUT - THREE PHASE ONLY

INPUT

OUTPUT CONDITIONS

INPUT

VOLTS

AMPS / VOLTS / DUTY CYCLE

CURRENT

 

EXCEPT STT PROCESS

AMPS

 

 

 

380V - 60Hz.

400A@36V. 100%

36 A

380V - 50Hz.

400A@36V. 100%

36 A

415V - 60Hz.

400A@36V. 100%

33 A

415V - 50Hz.

400A@36V. 100%

33 A

 

STT PROCESS ALL VOLTAGES

325A@33V. 100%

OUTPUT CONDITIONS

INPUT

AMPS / VOLTS / DUTY CYCLE

CURRENT

EXCEPT STT PROCESS

AMPS

 

 

500A@40V. 60%

48 A

500A@40V. 60%

48 A

500A@40V. 60%

44 A

500A@40V. 60%

44 A

STT PROCESS ALL VOLTAGES

 

325A@33V. 100%

 

 

 

OUTPUT

OPEN

CURRENT

PULSE

PULSE

PULSE AND

STT PARAMETERS

AUXILIARY

CIRCUIT

RANGE

FREQUENCY

VOLTAGE

BACKGROUND

PEAK & BACK-

POWER

VOLTAGE

AMPS

 

RANGE

TIME RANGE

GROUND CURRENT

 

 

 

 

 

 

 

 

75 VDC

5 - 570 A

0.15 - 1000 Hz

5 - 55 VDC

100 MICRO SEC.

15-450 AMPS

40 VDC AT

 

 

 

 

-

 

10 AMPS

 

 

 

 

3.3 SEC.

 

 

 

 

 

 

 

 

220 VAC AT

 

 

 

 

 

 

5 AMPS

 

 

 

 

 

 

 

PROCESS CURRENT RANGE (DC)

MIG/MAG

FCAW

SMAW

Pulse

STT

CURRENT AMPS

50-500 A

40-500 A

30-500 A

5-750 A

40-325 A

RECOMMENDED INPUT WIRE AND FUSE SIZES

INPUT

DUTY

INPUT AMPERE

TYPE 75°C

TYPE 75°C

TYPE 75°C

COPPER WIRE

GROUND WIRE

(SUPER LAG)

VOLTAGE /

CYCLE

RATING ON

IN CONDUIT

IN CONDUIT

OR BREAKER

FREQUENCY

 

NAMEPLATE

 

AWG[IEC] SIZES

AWG[IEC] SIZES

SIZE (AMPS)

 

 

 

 

 

 

(mm2)

(mm2)

 

380V Hz.

100%

36 A

8 (10)

10 (6)

40 A

415V Hz.

100%

33 A

8 (10)

10 (6)

40 A

 

 

 

 

 

 

PHYSICAL DIMENSIONS

HEIGHT

663mm (26.10 in)

WIDTH

505mm (19.86 in)

DEPTH

835mm (32.88 in)

WEIGHT

121kg.

(267 lbs.)

TEMPERATURE RANGES

OPERATING TEMPERATURE RANGE

-20°C to 40°C

STORAGE TEMPERATURE RANGE

-40°C to 40°C

POWER WAVE 455M/STT (CE)

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Contents Power Wave 455M/STT California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéSafety Safety Thank You Table of Contents Table of Contents Technical Specifications Power Wave 455M/STT CE K2203-4 InstallationStacking Machine GroundingHigh Frequency Protection LiftingTable A.1 Input Fuse and Supply Wire ConsiderationsInput Connection Electrode and Work Cable ConnectionsCable INDUCTANCE, and ITS Effects on Pulse Welding Negative Electrode PolarityVoltage Sensing Electrode Voltage Sensing System DescriptionTable A.2 Work Voltage SensingUP to 4 Feeders Allowed Configuring the SystemSingle Head Feeder Single Head Boom FeederDual Head Boom Feeder using two single heads TWO Power Waves Welding with Multiple Power WavesControl Cable Specifications Installation Water Flow Sensor Receptacle SpecificationsDIP Switch Settings and Locations Control Board DIP SwitchOperation Safety PrecautionsPower Wave 455M/STT CE Definition of Welding Terms Required Equipment General DescriptionRecommended Processes and Equipment Recommended EquipmentCase Front Layout Power Wave 455M/STT CECase Front Controls Making a Weld Nominal ProceduresFringe Procedures Welding AdjustmentsARC Control Welding ModeConstant Voltage Welding Figure A.6 Current Wave Form Pulse Pulse WeldingFigure A.7 STT WeldingOptional Equipment AccessoriesFactory Installed Field InstalledRoutine Maintenance MaintenanceHOW to USE Troubleshooting Guide TroubleshootingUsing the Status LED to Troubleshoot System Problems Error Code # Description Indication Error Codes for the PowerwaveContact your local Lincoln Authorized Field Service FacilityIf the Thermal LED is also lit, see Exceeding the 325 amp limit on WFS Power Wave 455M/STT CE Wiring Diagram Connection Diagram Semi-automatic Simple System Connection DiagramPower Wave 455/STT Wire Feeder Work SensePower Wave 455M/STT DiagramsPrecaucion Aviso DE