Lincoln Electric IM924 manual Dual Head Boom Feeder using two single heads

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A-7

INSTALLATION

A-7

 

 

 

ALTERNATE HARD AUTOMATIC APPLICATION (using a UI, WD Module, and PF-10R)

POWER WAVE 455M/STT (CE)

PF-10R

WIRE

DRIVE

MODULE

(FH1)

COMBINATION HARD AUTOMATION APPLICATION (w/ Semi-Auto, WD Module, and PF-10R)

POWER WAVE 455M/STT (CE)

WIRE

DRIVE

MODULE

DUAL HEAD

(FH1)

PF-10R

System that is NOT "Auto Mappable"

DUAL HEAD BOOM FEEDER (using two single heads)

POWER WAVE

 

455M/STT (CE)

DUAL HEAD

 

FH-1FH-2

In this case the individual feed heads need to be assigned to the dual head control and the PW455M/STT (CE) auto mapping disabled and the Equipment Groups set. (See the Feeder documentation for information on setting the feeder DIP switches)

POWER WAVE 455M/STT (CE)

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Contents Power Wave 455M/STT California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéSafety Safety Thank You Table of Contents Table of Contents Technical Specifications Power Wave 455M/STT CE K2203-4 InstallationHigh Frequency Protection Machine GroundingLifting StackingInput Connection Input Fuse and Supply Wire ConsiderationsElectrode and Work Cable Connections Table A.1Cable INDUCTANCE, and ITS Effects on Pulse Welding Negative Electrode PolarityVoltage Sensing Table A.2 System DescriptionWork Voltage Sensing Electrode Voltage SensingSingle Head Feeder Configuring the SystemSingle Head Boom Feeder UP to 4 Feeders AllowedDual Head Boom Feeder using two single heads TWO Power Waves Welding with Multiple Power WavesControl Cable Specifications Installation DIP Switch Settings and Locations Receptacle SpecificationsControl Board DIP Switch Water Flow SensorOperation Safety PrecautionsPower Wave 455M/STT CE Definition of Welding Terms Recommended Processes and Equipment General DescriptionRecommended Equipment Required EquipmentCase Front Layout Power Wave 455M/STT CECase Front Controls Fringe Procedures Nominal ProceduresWelding Adjustments Making a WeldARC Control Welding ModeConstant Voltage Welding Figure A.6 Current Wave Form Pulse Pulse WeldingFigure A.7 STT WeldingFactory Installed AccessoriesField Installed Optional EquipmentRoutine Maintenance MaintenanceHOW to USE Troubleshooting Guide TroubleshootingUsing the Status LED to Troubleshoot System Problems Error Code # Description Indication Error Codes for the PowerwaveContact your local Lincoln Authorized Field Service FacilityIf the Thermal LED is also lit, see Exceeding the 325 amp limit on WFS Power Wave 455M/STT CE Wiring Diagram Connection Diagram Semi-automatic Simple System Connection DiagramPower Wave 455/STT Wire Feeder Work SensePower Wave 455M/STT DiagramsPrecaucion Aviso DE