Lincoln Electric IM924 Receptacle Specifications, Water Flow Sensor, Control Board DIP Switch

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A-10

INSTALLATION

A-10

 

 

 

I / O RECEPTACLE SPECIFICATIONS

TABLE 3

WIRE FEEDER RECEPTACLE S1

PIN

LEAD#

FUNCTION

A

53

Communication Bus L

B54 Communication Bus H

C67A Electrode Voltage Sense

D

52

0vdc

E

51

+40vdc

TABLE 4

VOLTAGE SENSE RECEPTACLE S2

 

PIN

LEAD#

FUNCTION

 

3

21A

Work Voltage Sense

 

 

TABLE 5

 

 

RS232 RECEPTACLE S3

 

PIN

LEAD#

FUNCTION

2253 RS232 Receive

3254 RS232 Transmit

4# S3 Pin5

5# S3 Pin4

6# # S3 Pin20

20

# #

S3 Pin6

7

251

RS232 Common

DIP SWITCH SETTINGS AND LOCATIONS

DIP switches on the P.C. Boards allow for custom con- figuration of the Power Wave. To access the DIP switches:

Turn off power at the disconnect switch.

Remove the top four screws securing the front access panel.

Loosen, but do not completely remove, the bottom two screws holding the access panel.

Open the access panel, allowing the weight of the panel to be carried by the bottom two screws. Make sure to prevent the weight of the access panel from hanging on the harness.

Adjust the DIP switches as necessary.

Replace the panel and screws, and restore power.

CONTROL BOARD DIP SWITCH:

switch 1 = reserved for future use switch 2 = reserved for future use switch 3 = reserved for future use switch 4 = reserved for future use switch 5 = reserved for future use switch 6 = reserved for future use switch 7 = reserved for future use switch 8 = work sense lead

switch 8

work sense lead

off

work sense lead not connected

on

work sense lead connected

 

 

FIGURE A.3

CONTROL BOARD (DIP Switch Location)

WATER FLOW SENSOR

Water cooled guns can be damaged very quickly if they are used even momentarily without water flowing. A water flow sensor is recommended for those water coolers that do not have an integral flow sensor. Recommended practice is to install a water flow sensor such as K1536-1 on the water return line of the torch. When fully integrated into the welding system, the sen- sor will prevent welding if no water flow is present.

POWER WAVE 455M/STT (CE)

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Contents Power Wave 455M/STT Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Safety Thank You Table of Contents Table of Contents Installation Technical Specifications Power Wave 455M/STT CE K2203-4Machine Grounding High Frequency ProtectionLifting StackingInput Fuse and Supply Wire Considerations Input ConnectionElectrode and Work Cable Connections Table A.1Cable INDUCTANCE, and ITS Effects on Pulse Welding Negative Electrode PolarityVoltage Sensing System Description Table A.2Work Voltage Sensing Electrode Voltage SensingConfiguring the System Single Head FeederSingle Head Boom Feeder UP to 4 Feeders AllowedDual Head Boom Feeder using two single heads TWO Power Waves Welding with Multiple Power WavesControl Cable Specifications Installation Receptacle Specifications DIP Switch Settings and LocationsControl Board DIP Switch Water Flow SensorSafety Precautions OperationPower Wave 455M/STT CE Definition of Welding Terms General Description Recommended Processes and EquipmentRecommended Equipment Required EquipmentCase Front Layout Power Wave 455M/STT CECase Front Controls Nominal Procedures Fringe ProceduresWelding Adjustments Making a WeldARC Control Welding ModeConstant Voltage Welding Pulse Welding Figure A.6 Current Wave Form PulseSTT Welding Figure A.7Accessories Factory InstalledField Installed Optional EquipmentMaintenance Routine MaintenanceTroubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Error Codes for the Powerwave Error Code # Description IndicationAuthorized Field Service Facility Contact your local LincolnIf the Thermal LED is also lit, see Exceeding the 325 amp limit on WFS Power Wave 455M/STT CE Wiring Diagram Connection Diagram Connection Diagram Semi-automatic Simple SystemWire Feeder Work Sense Power Wave 455/STTDiagrams Power Wave 455M/STTPrecaucion Aviso DE