Lincoln Electric IM924 manual Table of Contents

Page 9

viii

TABLE OF CONTENTS

 

viii

 

 

 

Page

 

Installation

Section A

 

Technical Specifications - POWER WAVE 455M/STT

A-1

 

Safety Precautions

A-2

 

Select Suitable Location

A-2

 

Lifting

A-2

 

Stacking

A-2

 

Machine Grounding

A-2

 

High Frequency Protection

A-2

 

Input Connection

A-2

 

Input Fuse and Supply Wire Considerations

A-3

 

Electrode and Work Cable Connections

A-3

 

Cable Inductance, and its Effects on Pulse Welding

A-4

 

Negative Electrode Polarity

A-4

 

Voltage Sensing

A-4

 

Power Wave to Semi-automatic Power Feed Wire Feeder Interconnections

.......A-5

 

System Description

A-5

 

Configuring the System

A-6

 

Alternate Hard Automatic Application

A-7

 

Combination Hard Automation Application

A-7

 

Dual Head Boom Feeder

A-7

 

Welding with Multiple Power Waves

A-8

 

Control Cable Specifications

A-8

 

Multiple Arc Unsynchronized

A-9

 

I / O Receptacle Specifications

A-10

 

Dip Switch Settings and Locations

A-10

 

Control Board Dip Switch

A-10

 

Water Flow Sensor

A-10

 

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Operation

Section B

 

Safety Precautions

B-1

 

Graphic Symbols that appear on this machine or in this manual

B-2

 

Definition of Welding Terms

B-3

 

General Description

B-4

 

Recommended Processes and Equipment

B-4

 

Required Equipment

B-4

 

Limitations

B-4

 

Duty Cycle and Time Period

B-4

 

Case Front Controls

B-5

 

Nominal Procedures

B-6

 

Fringe Procedures

B-6

 

Making a Weld

B-6

 

Welding Adjustment

B-6

 

Constant Voltage Welding

B-7

 

Pulse Welding

B-8

 

STT Welding

B-9

 

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Accessories

Section C

 

Optional Equipment

C-1

 

Factory Installed

C-1

 

Field Installed

C-1

 

Compatible Lincoln Equipment

C-1

 

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Maintenance

Section D

 

Safety Precautions

D-1

 

Routine Maintenance

D-1

 

Periodic Maintenance

D-1

 

Calibration Specification

D-1

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Contents Power Wave 455M/STT California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéSafety Safety Thank You Table of Contents Table of Contents Technical Specifications Power Wave 455M/STT CE K2203-4 InstallationHigh Frequency Protection Machine GroundingLifting StackingInput Connection Input Fuse and Supply Wire ConsiderationsElectrode and Work Cable Connections Table A.1Negative Electrode Polarity Voltage SensingCable INDUCTANCE, and ITS Effects on Pulse Welding Table A.2 System DescriptionWork Voltage Sensing Electrode Voltage SensingSingle Head Feeder Configuring the SystemSingle Head Boom Feeder UP to 4 Feeders AllowedDual Head Boom Feeder using two single heads Welding with Multiple Power Waves Control Cable SpecificationsTWO Power Waves Installation DIP Switch Settings and Locations Receptacle SpecificationsControl Board DIP Switch Water Flow SensorOperation Safety PrecautionsPower Wave 455M/STT CE Definition of Welding Terms Recommended Processes and Equipment General DescriptionRecommended Equipment Required EquipmentPower Wave 455M/STT CE Case Front ControlsCase Front Layout Fringe Procedures Nominal ProceduresWelding Adjustments Making a WeldWelding Mode Constant Voltage WeldingARC Control Figure A.6 Current Wave Form Pulse Pulse WeldingFigure A.7 STT WeldingFactory Installed AccessoriesField Installed Optional EquipmentRoutine Maintenance MaintenanceHOW to USE Troubleshooting Guide TroubleshootingUsing the Status LED to Troubleshoot System Problems Error Code # Description Indication Error Codes for the PowerwaveContact your local Lincoln Authorized Field Service FacilityIf the Thermal LED is also lit, see Exceeding the 325 amp limit on WFS Power Wave 455M/STT CE Wiring Diagram Connection Diagram Semi-automatic Simple System Connection DiagramPower Wave 455/STT Wire Feeder Work SensePower Wave 455M/STT DiagramsPrecaucion Aviso DE