Lincoln Electric IM927 manual General Description, Welder Controls Function and Operation

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OPERATION

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SAFETY PRECAUTIONS

Do not attempt to use this equipment until you have thoroughly read the engine manufacturer’s manual supplied with your welder. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists.

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ELECTRIC SHOCK can kill.

Do not touch electrically live parts or electrode with skin or wet clothing.

Insulate yourself from work and ground

Always wear dry insulating gloves.

Always operate the welder with the hinged door closed and the side panels in place.

Read carefully the Safety Precautions page before operating this machine. Always follow these and any other safety procedures included in this manual and in the Engine Instruction Manual.

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GENERAL DESCRIPTION

The WELDMARK 225 is a twin-cylinder, gasoline dri- ven, multiprocess arc welder and AC power genera- tor. It is built in a heavy gauge steel case for durability on the job site.

WELDER CONTROLS - FUNCTION AND OPERATION

ENGINE SWITCH

The engine switch is used to Start the Engine, Select High Idle or Auto Idle while the engine is running, and stop the Engine.

When placed in the “OFF” position, the ignition circuit is de-energized to shut down the engine.

When held in the “START” position, the engine starter motor is energized.

When in “HIGH IDLE” (

) position, the engine will

run continuously at high idle.

 

 

When in “AUTO IDLE” (

/

) position, the

engine will run continuously and the idler operates as follows:

Welding

When the electrode touches the work, the welding arc is initiated and the engine accelerates to full speed.

After welding ceases (and no auxiliary power is being drawn), the engine will return to low idle after approximately 10 to 14 seconds.

Auxiliary Power

With the engine running at low idle and auxiliary power for lights or tools is drawn (approximately 100-150 watts or greater) from the receptacles, the engine will accelerate to high speed.  If no power is being drawn from the receptacles (and not welding) for 10-14 seconds, the idler reduces the engine speed to low idle.

WELDMARK 225

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Contents Weldmark Safety Depends on YouWeldmark SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéA n k Table of Contents Auxiliary Power InstallationHeight Width Depth Weight Welding OutputMachine Grounding Safety PrecautionsSpark Arrester TowingBattery Connections PRE-OPERATION ServiceGasoline Fuel only Vehicle MountingTotal Combined Length of Electrode and Work Cables Welding Output CablesAngle of Operation LiftingAdditional Safety Precautions Connection of Lincoln Electric Wire FeedersInstructions Location / VentilationWelder Operation Auxiliary PowerType Common Electrical Devices Possible Concerns Electrical Device USE with the WeldmarkSimultaneous Welding and Power Auxiliary Power While WeldingStandby Power Connections WELDMARK225Connection of Weldmark 225 to Premises Wiring Operation Engine SwitchGENERAL DESCRIPTION Welder Controls Function and OperationWeldmark 225 Approximate Fuel Consumption Polarity SwitchBREAK-IN Period STARTING/SHUTDOWN InstructionsStarting the Engine Stopping the EngineWelding Process Wire Feed Welding Processes Constant VoltageStick Constant Current Welding TIG Constant Current WeldingStick Auto Optional Equipment Field Installed AccessoriesWIRE FEED 2ACCESSORIESC-2RECOMMENDED EQUIPMENT StickSafety Precautions MaintenanceRoutine Maintenance Engine OIL ChangeOIL Filter Change AIR Cleaner and Other MaintenanceBattery Engine Adjustments Overspeed is HazardousEngine Maintenance Parts Slip RingsHOW to USE Troubleshooting Guide TroubleshootingTroubleshooting Troubleshooting Wiring Diagrams Warni NG DiagramsWeldmark 225 Kohler Dimension PrintPrecaucion Warnung Weldmark