Lincoln Electric IM823-A manual Table of Contents

Page 9

viii

TABLE OF CONTENTS

viii

 

 

Page

 

Installation

Section A

 

Technical Specifications

A-1

 

Safety Precautions

A-2

 

Location

A-2

 

Work Clip Lead

A-2

 

High Frequency Protection

A-2

 

Weld Cable Connections

A-3

 

Electrode Connection

A-3

 

Work Connection

A-3

 

Power Source Connection

A-3

 

Engine Drive Power Source Connection

A-3

 

Connection Diagrams

A-4

 

Gun and Cable Assemblies

A-5

 

Electrode Polarity

A-5

 

Connections

A-5

 

Procedure to Install Drive Rolls and Wire Guides

A-5

 

Feed Wire Electrode

A-6

 

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Operation

Section B

 

Safety Precautions

B-1

 

Graphic Symbols that appear on this Machine or in this Manual

B-1

 

General Description

B-2

 

Duty Cycle

B-2

 

Recommended Processes

B-2

 

Process Limitations

B-2

 

Equipment Limitations

B-2

 

Operational Features and Controls

B-2

 

Case Front Controls

B-3

 

83% Procedure

B-3

 

LN™-15 Power-Up Sequence

B-4, B-5

 

Internal Controls

B-5

 

Spring Tension Arm

B-5

 

Wire Drive Configuration

B-6

 

Cold Feed/Gas Purge Switch

B-6

 

2 Step-Trigger Interlock Switch

B-7

 

Flow Meter

B-7

 

Spindle Brake

B-7

 

Shielding Gas Connection

B-7

 

Constant Current Operation

B-8

 

Setting Arc Sensing wire Feed Speed For Constant Current Operation

B-9

 

Making a Weld

B-10

 

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Accessories

Section C

 

Factory Installed Equipment

C-1

 

Electrode, K-Kit used

C-1

 

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Maintenance

Section D

 

Safety Precautions

D-1

 

Routine Maintenance

D-1

 

Periodic Maintenance

D-1

 

Calibration Specification

D-1

 

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Troubleshooting

Section E

 

Safety Precautions

E-1

 

How to Use Troubleshooting Guide

E-1

 

Troubleshooting Guide

E-2 thru E-4

 

________________________________________________________________________________

 

Wiring Diagram & Dimension Prints

Section F

 

________________________________________________________________________________

 

Parts Pages

P-482

 

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Contents LN -15 Wire Feeder California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéSafety Safety Thank You Table of Contents Installation Technical Specifications LN-15 K1870-1, K1870-2 CELN-15 Across the ARC Model & CE Location Safety PrecautionsWork Clip Lead High Frequency ProtectionPower Source Connection Engine Drive Power Source ConnectionWeld Cable Connections Electrode ConnectionFigure A.1 GUN and Cable Assemblies Procedure to Install Drive Rolls and Wire GuidesElectrode Polarity ConnectionsFeeding Wire Electrode Operation Safety PrecautionsGeneral Description Across the ARC Model 83% ProcedureNormal POWER-UP Display LN-15 POWER-UP SequenceWelding Mode CV/CC Mode and WFS Units PREFLOW, Postflow and Burnback TimesSpring Tension ARM CV/CC ModeWFS Units Set the pressure arm as follows See Figure B.2aCold FEED/GAS Purge Switch Wire Drive ConfigurationFlow Meter Step Trigger Interlock SwitchSpindle Brake Shielding GAS ConnectionFigure B.3 Constant Current OperationFigure B.4 CC Wire Speed Setting Making a Weld Accessories Factory Installed EquipmentOptional Equipment Routine Maintenance MaintenancePeriodic Maintenance Calibration SpecificationHOW to USE Troubleshooting Guide TroubleshootingRecommended Symptoms ProblemsAuthorized Field Service Facility Course of ActionYour local Lincoln Authorized Field Service FacilityFault Code Description Possible Adjustments Errors on the DisplayLN-15 Across the ARC Model DiagramsDiagrams G4053-5 Dimension PrintLN-15 Across the ARC Model & CE LN-15 Across the ARC Model & CE LN-15 Across the ARC Model & CE Precaucion Warnung