Lincoln Electric IM808-A manual Operation, Safety Precautions

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B-1

OPERATION

B-1

 

 

 

SAFETY PRECAUTIONS

Read this entire section of operating instructions before operating the machine.

WARNING

ELECTRIC SHOCK can kill.

Do not touch electrically live parts or electrodes with your skin or wet clothing.

Insulate yourself from the work and ground.

Always wear dry insulating gloves.

Do not use AC welder if your cloth- ing, gloves or work area is damp or if

working on, under or inside work- piece.

Use the following equipment: -DC manual (stick) welder.

-AC welder with reduced voltage control.

Do not operate with panels removed.

Disconnect input power before serv- icing.

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ONLY QUALIFIED PERSONS SHOULD INSTALL,

USE OR SERVICE THIS EQUIPMENT. READ AND

FOLLOW THE MANUFACTURER’S INSTRUC-

TIONS, EMPLOYER’S SAFETY PRACTICES AND

MATERIAL SAFETY DATA SHEETS (MSDS) FOR

CONSUMABLES.

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READ THIS WARNING, PROTECT YOURSELF &

OTHERS.

FUMES AND GASES can be

dangerous.

• Keep your head out of fumes.

• Use ventilation or exhaust at the arc, or both,to keep fumes and gases from your breathing zone and general area.

WELDING SPARKS can cause fire or explosion.

• Do not weld near flammable material.

Do not weld on containers which have held flammable material.

ARC RAYS can burn.

• Wear eye, ear, and body protection.

POWER WAVE 455M/STT (CE)

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Contents Power Wave 455M/STT California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéSafety Safety Thank You Table of Contents Table of Contents Technical Specifications Power Wave 455M/STT CE K2203-2 InstallationHigh Frequency Protection Machine GroundingLifting StackingInput Connection Input Fuse and Supply Wire ConsiderationsElectrode and Work Cable Connections Table A.1Negative Electrode Polarity Voltage SensingCable INDUCTANCE, and ITS Effects on Pulse Welding Table A.2 System DescriptionWork Voltage Sensing Electrode Voltage SensingSingle Head Feeder Configuring the SystemSingle Head Boom Feeder UP to 4 Feeders AllowedDual Head Boom Feeder using two single heads Control Cable Specifications Welding with Multiple Power WavesInstallation DIP Switch Settings and Locations Receptacle SpecificationsControl Board DIP Switch Water Flow SensorOperation Safety PrecautionsPower Wave 455M/STT CE Definition of Welding Terms Recommended Processes and Equipment General DescriptionRecommended Equipment Required EquipmentPower Wave 455M/STT CE Case Front ControlsCase Front Layout Fringe Procedures Nominal ProceduresWelding Adjustments Making a WeldWelding Mode Constant Voltage WeldingARC Control Figure A.6 Current Wave Form Pulse Pulse WeldingFigure A.7 STT WeldingFactory Installed AccessoriesField Installed Optional EquipmentRoutine Maintenance MaintenanceHOW to USE Troubleshooting Guide TroubleshootingUsing the Status LED to Troubleshoot System Problems Error Code # Description Indication Error Codes for the PowerwaveContact your local Lincoln Authorized Field Service FacilityIf the Thermal LED is also lit, see Exceeding the 325 amp limit on STT output terminal WFS 455M/STT Power Wave 455M/STT CE Wiring DiagramConnection Diagram Semi-automatic Simple System Connection DiagramPower Wave 455/STT Wire Feeder Work SenseDimension Print Power Wave 455M DiagramsPage Precaucion Aviso DE