Lincoln Electric IM808-A manual Constant Voltage Welding, Welding Mode, ARC Control

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OPERATION

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WELDING MODE

May be selected by name (CV/MIG, CC/Stick Crisp, Gouge, etc.) or by a mode number (10, 24, 71, etc.) depending on the Control Box options. Selecting a welding mode determines the output characteristics of the Power Wave power source. For a more complete description of the welding modes available in the Power Wave, see the explanation below.

ARC CONTROL

Also known as Inductance or Wave Control. Allows operator to vary the arc characteristics from "soft" to "harsh" in all weld modes. It is adjustable from -10.0 to +10.0, with a nominal setting of 00.0 (The nominal set- ting of 00.0 may be displayed as OFF on some Power Feed wire feeder control panels). See the Welding Mode descriptions, below, for detailed explanations of how the Arc Control affects each mode.

Non Synergic CV:

This type of CV mode behaves more like a conven- tional CV power source. Voltage and WFS are inde- pendent adjustments. Therefore to maintain the arc characteristics, the operator must adjust the voltage to compensate for any changes made to the WFS.

All CV Modes:

Arc Control, often referred to as wave control, adjusts the inductance of the wave shape. The wave control adjustment is similar to the "pinch" function in that it is inversely proportional to inductance. Therefore, increasing wave control greater than 0.0 results in a harsher, colder arc while decreasing the wave control to less than 0.0 provides a softer, hotter arc.

(See Figure A.5)

CONSTANT VOLTAGE WELDING

Synergic CV:

For each wire feed speed, a corresponding voltage is preprogrammed into the machine through special soft- ware at the factory. The nominal preprogrammed volt- age is the best average voltage for a given wire feed speed, but may be adjusted to preference. When the wire feed speed changes, the Power Wave automati- cally adjusts the voltage level correspondingly to main- tain similar arc characteristics throughout the WFS range.

FIGURE A.5

CURRENT WAVE FORM (CV)

Wave Control +10.0

Wave Control 0.00

Wave Control -10.0

Current

Time

POWER WAVE 455M/STT (CE)

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Contents Power Wave 455M/STT California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéSafety Safety Thank You Table of Contents Table of Contents Technical Specifications Power Wave 455M/STT CE K2203-2 InstallationStacking Machine GroundingHigh Frequency Protection LiftingTable A.1 Input Fuse and Supply Wire ConsiderationsInput Connection Electrode and Work Cable ConnectionsNegative Electrode Polarity Voltage SensingCable INDUCTANCE, and ITS Effects on Pulse Welding Electrode Voltage Sensing System DescriptionTable A.2 Work Voltage SensingUP to 4 Feeders Allowed Configuring the SystemSingle Head Feeder Single Head Boom FeederDual Head Boom Feeder using two single heads Control Cable Specifications Welding with Multiple Power WavesInstallation Water Flow Sensor Receptacle SpecificationsDIP Switch Settings and Locations Control Board DIP SwitchOperation Safety PrecautionsPower Wave 455M/STT CE Definition of Welding Terms Required Equipment General DescriptionRecommended Processes and Equipment Recommended EquipmentPower Wave 455M/STT CE Case Front ControlsCase Front Layout Making a Weld Nominal ProceduresFringe Procedures Welding AdjustmentsWelding Mode Constant Voltage WeldingARC Control Figure A.6 Current Wave Form Pulse Pulse WeldingFigure A.7 STT WeldingOptional Equipment AccessoriesFactory Installed Field InstalledRoutine Maintenance MaintenanceHOW to USE Troubleshooting Guide TroubleshootingUsing the Status LED to Troubleshoot System Problems Error Code # Description Indication Error Codes for the PowerwaveContact your local Lincoln Authorized Field Service FacilityIf the Thermal LED is also lit, see Exceeding the 325 amp limit on STT output terminal WFS 455M/STT Power Wave 455M/STT CE Wiring DiagramConnection Diagram Semi-automatic Simple System Connection DiagramPower Wave 455/STT Wire Feeder Work SenseDimension Print Power Wave 455M DiagramsPage Precaucion Aviso DE