Lincoln Electric IM808-A manual Power Wave 455M/STT CE

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B-2OPERATIONB-2

GRAPHIC SYMBOLS THAT APPEAR ON

THIS MACHINE OR IN THIS MANUAL

INPUT POWER

ON

OFF

HIGH TEMPERATURE

MACHINE STATUS

CIRCUIT BREAKER

WIRE FEEDER

POSITIVE OUTPUT

NEGATIVE OUTPUT

3 PHASE INVERTER

INPUT POWER

THREE PHASE

U0

U1

U2

I1

I2

SMAW

GMAW

FCAW

GTAW

OPEN CIRCUIT VOLTAGE

INPUT VOLTAGE

OUTPUT VOLTAGE

INPUT CURRENT

OUTPUT CURRENT

PROTECTIVE

GROUND

WARNING OR

CAUTION

DIRECT CURRENT

POWER WAVE 455M/STT (CE)

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Contents Power Wave 455M/STT Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Safety Thank You Table of Contents Table of Contents Installation Technical Specifications Power Wave 455M/STT CE K2203-2Lifting Machine GroundingHigh Frequency Protection StackingElectrode and Work Cable Connections Input Fuse and Supply Wire ConsiderationsInput Connection Table A.1Voltage Sensing Negative Electrode PolarityCable INDUCTANCE, and ITS Effects on Pulse Welding Work Voltage Sensing System DescriptionTable A.2 Electrode Voltage SensingSingle Head Boom Feeder Configuring the SystemSingle Head Feeder UP to 4 Feeders AllowedDual Head Boom Feeder using two single heads Welding with Multiple Power Waves Control Cable SpecificationsInstallation Control Board DIP Switch Receptacle SpecificationsDIP Switch Settings and Locations Water Flow SensorSafety Precautions OperationPower Wave 455M/STT CE Definition of Welding Terms Recommended Equipment General DescriptionRecommended Processes and Equipment Required EquipmentCase Front Controls Power Wave 455M/STT CECase Front Layout Welding Adjustments Nominal ProceduresFringe Procedures Making a WeldConstant Voltage Welding Welding ModeARC Control Pulse Welding Figure A.6 Current Wave Form PulseSTT Welding Figure A.7Field Installed AccessoriesFactory Installed Optional EquipmentMaintenance Routine MaintenanceTroubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Error Codes for the Powerwave Error Code # Description IndicationAuthorized Field Service Facility Contact your local LincolnIf the Thermal LED is also lit, see Exceeding the 325 amp limit on STT output terminal WFS Power Wave 455M/STT CE Wiring Diagram 455M/STTConnection Diagram Connection Diagram Semi-automatic Simple SystemWire Feeder Work Sense Power Wave 455/STTDiagrams Dimension Print Power Wave 455MPage Precaucion Aviso DE