Lincoln Electric IM808-A manual Thank You

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Thank You

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for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product •••

as much pride as we have in bringing this product to you!

Please Examine Carton and Equipment For Damage Immediately

When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received.

Please record your equipment identification information below for future reference. This information can be found on your machine nameplate.

Product _________________________________________________________________________________

Model Number ___________________________________________________________________________

Code Number or Date Code_________________________________________________________________

Serial Number____________________________________________________________________________

Date Purchased___________________________________________________________________________

Where Purchased_________________________________________________________________________

Whenever you request replacement parts or information on this equipment, always supply the information you have recorded above. The code number is especially important when identifying the correct replacement parts.

On-Line Product Registration

-Register your machine with Lincoln Electric either via fax or over the Internet.

For faxing: Complete the form on the back of the warranty statement included in the literature packet

accompanying this machine and fax the form per the instructions printed on it.

For On-Line Registration: Go to our WEB SITE at www.lincolnelectric.com. Choose “Quick Links” and then “Product Registration”. Please complete the form and submit your registration.

Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection. The level of seriousness to be applied to each is explained below:

WARNING

This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life.

CAUTION

This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment.

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Contents Power Wave 455M/STT Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Safety Thank You Table of Contents Table of Contents Installation Technical Specifications Power Wave 455M/STT CE K2203-2Machine Grounding High Frequency ProtectionLifting StackingInput Fuse and Supply Wire Considerations Input ConnectionElectrode and Work Cable Connections Table A.1Cable INDUCTANCE, and ITS Effects on Pulse Welding Negative Electrode PolarityVoltage Sensing System Description Table A.2Work Voltage Sensing Electrode Voltage SensingConfiguring the System Single Head FeederSingle Head Boom Feeder UP to 4 Feeders AllowedDual Head Boom Feeder using two single heads Welding with Multiple Power Waves Control Cable SpecificationsInstallation Receptacle Specifications DIP Switch Settings and LocationsControl Board DIP Switch Water Flow SensorSafety Precautions OperationPower Wave 455M/STT CE Definition of Welding Terms General Description Recommended Processes and EquipmentRecommended Equipment Required EquipmentCase Front Layout Power Wave 455M/STT CECase Front Controls Nominal Procedures Fringe ProceduresWelding Adjustments Making a WeldARC Control Welding ModeConstant Voltage Welding Pulse Welding Figure A.6 Current Wave Form PulseSTT Welding Figure A.7Accessories Factory InstalledField Installed Optional EquipmentMaintenance Routine MaintenanceTroubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Error Codes for the Powerwave Error Code # Description IndicationAuthorized Field Service Facility Contact your local LincolnIf the Thermal LED is also lit, see Exceeding the 325 amp limit on STT output terminal WFS Power Wave 455M/STT CE Wiring Diagram 455M/STTConnection Diagram Connection Diagram Semi-automatic Simple SystemWire Feeder Work Sense Power Wave 455/STTDiagrams Dimension Print Power Wave 455MPage Precaucion Aviso DE