Lincoln Electric IM808-A Single Head Feeder, Single Head Boom Feeder, Configuring the System

Page 16

A-6

INSTALLATION

A-6

 

 

 

CONFIGURING THE SYSTEM

For codes below 11100, consult the semi-automatic Power Feed instruction manual for configuration infor- mation about DIP switch settings.

For codes above 11100 the power source will “Auto Map” the system eliminating most of the need to set DIP switches to configure the system.

If a system can not be “Auto Mapped” then the status light on the power source will blink green fast and the welder output will be disabled. If a system is not “Auto- mappable”, then consult the instruction manual for the accessory being used for configuration information about DIP switch settings, or consult your local Lincoln sales representative.

SINGLE HEAD FEEDER

DUAL HEAD FEEDER

UP TO 4 FEEDERS

ALLOWED

POWER WAVE

 

POWER WAVE

 

 

455M/STT (CE)

 

455M/STT (CE)

 

FEED HEAD

 

 

 

 

 

SINGLE HEAD BOOM FEEDER

UP TO 4 FEED HEADS

ALLOWED

POWER WAVE 455M/STT (CE)

FH 1

Typical Robotic/ Hard Automation

(using Wire Drive Module and PF-10R)

 

POWER WAVE

ROBOT

455M/STT (CE)

 

 

 

 

 

 

PLC CONTROLLER

 

WIRE

 

ANALOG INTERFACE

 

DRIVE

 

 

 

MODULE

 

 

 

 

 

PF-10R

etc.

POWER WAVE 455MSTT (CE)

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Contents Power Wave 455M/STT Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Safety Thank You Table of Contents Table of Contents Installation Technical Specifications Power Wave 455M/STT CE K2203-2Machine Grounding High Frequency ProtectionLifting StackingInput Fuse and Supply Wire Considerations Input ConnectionElectrode and Work Cable Connections Table A.1Voltage Sensing Negative Electrode PolarityCable INDUCTANCE, and ITS Effects on Pulse Welding System Description Table A.2Work Voltage Sensing Electrode Voltage SensingConfiguring the System Single Head FeederSingle Head Boom Feeder UP to 4 Feeders AllowedDual Head Boom Feeder using two single heads Welding with Multiple Power Waves Control Cable SpecificationsInstallation Receptacle Specifications DIP Switch Settings and LocationsControl Board DIP Switch Water Flow SensorSafety Precautions OperationPower Wave 455M/STT CE Definition of Welding Terms General Description Recommended Processes and EquipmentRecommended Equipment Required EquipmentCase Front Controls Power Wave 455M/STT CECase Front Layout Nominal Procedures Fringe ProceduresWelding Adjustments Making a WeldConstant Voltage Welding Welding ModeARC Control Pulse Welding Figure A.6 Current Wave Form PulseSTT Welding Figure A.7Accessories Factory InstalledField Installed Optional EquipmentMaintenance Routine MaintenanceTroubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Error Codes for the Powerwave Error Code # Description IndicationAuthorized Field Service Facility Contact your local LincolnIf the Thermal LED is also lit, see Exceeding the 325 amp limit on STT output terminal WFS Power Wave 455M/STT CE Wiring Diagram 455M/STTConnection Diagram Connection Diagram Semi-automatic Simple SystemWire Feeder Work Sense Power Wave 455/STTDiagrams Dimension Print Power Wave 455MPage Precaucion Aviso DE