Lincoln Electric V205-T service manual Tig Dc Tig Ac

Page 20

B-6

OPERATION

B-6

 

 

 

 

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3.Press and hold the TIG torch trigger when the main part of the weld is complete.

The machine will now decrease the output current at a controlled rate, or downslope time, until the Finish current is reached. Both the Downslope Time and the Finish Current are presettable. This Finish cur- rent can be maintained as long or as short as nec- essary.

4.Release the TIG torch trigger.

The output current of the machine will turn OFF and the gas valve will remain open to continue the flow of the shielding gas. The duration of this postflow time is adjusted by the Postflow parameter. This operation is shown in (4 step diagram 1).

4 STEP DIAGRAM 1

(3)(4)

Possible variations of this standard sequence are shown below.

By releasing and re-pressing the TIG torch trigger dur- ing the downslope step, the output will immediately drop to and hold at the Finish Current. Releasing the trigger will turn off the output and begin postflow. This operation shown in (4 step diagram 2)

4 STEP DIAGRAM 2

9.Welding selection button - Permits selection of the welding mode. The LED beside the symbol confirm the selection:

Stick

TIG DC

TIG AC

10.Electrode Connection (Negative) - For quick dis- connect system using Twist-MateTMcable plugs with gas pass through for TIG Torches.

11.Remote Control Connector - For the connection of a Lincoln Foot Amptrol, Hand Amptrol or Arc Start Switch. See the ACCESSORIES section for available options.

12.Electrode Connection (Positive) - For quick dis- connect system using Twist-MateTMcable plugs

13.Welding Parameter Display - LED’s show which mode or welding parameter is activated for adjust- ment.

If it is necessary to modify the welding parameters "Item 13":

-Wait four seconds after the LED’s on the panel have gone out, the welding current LED will be lit.

-Press the SETUP/Parameter push button "Item 4"; every time the push button is pressed, one of the LED’s in the diagram “Item 13” comes on (in clockwise sequence) and the value of the parameter appears on the Digital display "Item 6". Stop at the desired parameter.

-Rotate the Output/Parameter Adjust Knob"Item 5" and modify the parameter value.

-Press the SETUP/Parameter "Item 4" push button again to pass to another parameter, or wait five seconds and the Weld Current LED will come on again.

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WELDING PARAMETER DEFAULTS AND RANGES

 

PARAMETER

VALUE

MIN

MAX

DEFAULT

 

START CURRENT

AMPS

6

MAX

15

 

 

UPSLOPE

SEC.

0

10

0.2

 

 

WELD CURRENT*

AMPS

6

MAX

100

 

 

DOWNSLOPE

SEC.

0

10

1.0

 

 

FINISH CURRENT

AMPS

6

MAX

8

 

 

POSTFLOW

SEC.

0.2

60

5.0

 

 

PULSE FREQUENCY

HZ

0.1

500

0.5

 

 

% ON TIME

%

5

95

50

 

 

BACKGROUND CURRENT

% OF WELD CURRENT

1

100

20

 

 

AC FREQUENCY

HZ

20

150

100

 

 

AC BALANCE

% EN

35

85

65

 

 

 

(EN = Electrode Negative)

 

 

 

 

 

MODE

 

 

 

DC TIG

 

TRIGGER

 

 

 

2 STEP

 

LOCAL / REMOTE

 

 

 

LOCAL

 

 

 

 

 

 

 

*Maximum Weld Current can be limited by input voltage, Welding Mode, AC TIG waveform and AC TIG frequency.

V205-T AC/DC

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Contents Invertec V205-T AC/DC Safety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Table of Contents Installation Section Installation Operating Temperature Range Storage Temperature RangeSelect Suitable Location StackingTilting Environmental AreaReconnect Procedure Input ConnectionsAttachment Plug Installation 230V Input115V Input Engine Driven GeneratorWork Cable Connection Output Connection for StickOutput and GAS Connection for TIG Welding Figure A.1 Remote Control Connection Shielding GAS ConnectionV205-T AC/DC Table of Contents Operation Section Safety Instructions General DescriptionWelding Capability LimitationsRear Control Panel Figure B.1 Figure B.1Controls and Settings Figure B.2Step Diagram Local/Remote push button Selects the weldingTIG DC TIG AC SET UP Menu Indicator Parameter DefaultOutput Limitations Welding PolarityFigure B.5 Steel TIG Welding Copper TIG WeldingTips for AC TIG Welding Filler MaterialAC TIG Welding Quick Start UP Protective GASDC TIG Welding Quick Start UP Table of Contents AccessoriesOptional Accessories Compatible EquipmentCable Plugs TIG Torch KitsTable of Contents Maintenance Routine Maintenance Safety PrecautionsInput Filter Capacitor Discharge Procedure Table of Contents Theory of Operation Section Input Board and BUS Board Theory of OperationGeneral Description Main Igbt Inverter Board Figure E.3 Main Igbt Inverter BoardMain Transformer Output Module Transistor BoardOutput Module and Clamping Board Superimposition BoardCONTROL/DISPLAY Board High Frequency HF Board Output Filter BoardInsulated Gate Bipolar Transistor Igbt Operation Figure E.6 IgbtTable of Contents Troubleshooting & Repair Section Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Electric Shock can killOutput Problems Function Problems Function Problems Secondary Power Board Test Welding Problems Troubleshooting & Repair External Diagnostics Figure F.1 External DiagnosticsTroubleshooting & Repair Internal Diagnostics Figure F.2Internal Diagnostics LEDV205-T AC/DC Input Filter Capacitor Discharge Procedure DescriptionInput Filter Capacitor Discharge Procedure Discharge ProcedureInput Filter Board Test Input Filter Board Figure F.5 Input Filter Board V205-T AC/DC Main Igbt Inverter Board LOW Voltage Test Main Board LED Table F.1 Test PointsTP2 MF2 Figure F.7 Main Igbt Inverter Board LocationCONTROL/DISPLAY Board Test Control/Display Board CN2 CN7 CN1 Figure F.9 CONTROL/DISPLAY Board LocationCN1 Table F.2 Plug CN1 Test PointsTable F.3 Plug CN2 Test Points Table F.4 Plug CN7 Test PointsBUS Board Test BUS Board Table F.5 Plug CN2 Test Points Table F.6 Plug CN3 Test PointsTable F.7 Plug CN4 Test Points Table F.8 Plug CN7 Test PointsCN2 CN4Main Inverter Board Upfr Section Test Figure F.14 Upfr Location on Main Board Table F.10 Voltage Checks with 115 VAC Applied to MachineTP9 Gndpwr RL1 DD1 MF9V205-T AC/DC Troubleshooting and Repair Output Filter Board TestOutput Filter Board Figure F.17 Output Filter Board Plug Location Figure F.18 Output Filter Board Plug CN1V205-T AC/DC Secondary Power Board Test Secondary Power Board Figure F.20 Secondary Power Board Test Point Locations Table F.13 Voltage Checks with 115 VAC Applied to MachineV205-T AC/DC Main Inverter Board Welding Logic and Inverter Section Test Main Inverter Board Figure F.21 Main Board LocationTable F.15 Feedback Voltage Signals Table F.17 LED Check in Stick ModeTable F.14 LED Functions Table F.16 Voltage Checks with 115 VAC Applied to MachineTP14 TP15 TP16 TP19 TP31 CN4/1-2 Short Circuit Ohms CN5/1-2 Figure F.23 Main Board Lower Left TP9 Ground Power MF15 VDS MF12 MF16 VDSV205-T AC/DC Input Filter Board Removal and Replacement Input Filter Board Removal and Replacement RV1 V205-T AC/DC Main Igbt Board Removal and Replacement Main Igbt Board Removal & Replacement CN2 CN1 V205-T AC/DC CONTROL/DISPLAY Board Removal and Replacement CONTROL/DISPLAY Board Removal & Replacement CN7 CN3V205-T AC/DC Output Filter Board Removal and Replacement Removal and Replacement Casefront Mounting Screws Phillips Head Screws CN1 CN2 Output Diodes Removal and Replacement Output Diodes Figure F.35 Output Diode LocationOutput Transistor Removal and Replacement Output Transistor Removal and Replacement Plug CN1 5mm V205-T AC/DC Electrical Diagrams Table of Contents Electrical Diagrams SectionWiring Diagram V205-T AC/DC Standard Diagram SVM Error Reporting Form