Lincoln Electric V205-T Table F.14 LED Functions, Table F.15 Feedback Voltage Signals

Page 81

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F-45

F-45

TROUBLESHOOTING AND REPAIR

MAIN INVERTER BOARD

“WELDING LOGIC AND INVERTER” SECTION TEST (continued)

TABLE F.14 LED FUNCTIONS

Machine/Mode

Component

Value

Condition

Note

ON/STICK

L8

 

 

-------

 

ON

POT SIGNAL

ON

 

L9

 

 

-------

OFF

THERMAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON

TP31-TP9

2.56 VDC

-------

ALWAYS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TABLE F.15 FEEDBACK VOLTAGE SIGNALS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Machine/Mode

 

 

 

Component

 

 

 

Value

 

 

 

Condition

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON/TIG

 

 

 

TP15-TP14

 

 

-2 VDC @ 100A

 

 

WELDING ON:

 

 

 

 

 

 

 

 

 

 

 

-4 VDC @ 200A

 

 

 

CURRENT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FEEDBACK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON/STICK

 

 

 

TP16-TP14

 

 

4.3 VDC O.C.V.

 

 

WELDING ON:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VOLTAGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FEEDBACK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON/TIG

 

 

 

TP19-TP14

 

 

2 VDC @ 100A

 

 

WELDING ON:

 

 

 

 

 

 

 

 

 

 

 

4 VDC @ 200A

 

 

 

CURRENT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REFERENCE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TABLE F.16 VOLTAGE CHECKS WITH 115 VAC APPLIED TO MACHINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Generator/Mode

 

Component

 

 

 

G[+],S[-]

 

 

 

D[+],S[-]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON/STICK

 

 

 

 

MF11

 

 

 

3.75 VDC

 

 

 

178 VDC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON/STICK

 

 

 

 

MF12

 

 

 

3.75 VDC

 

 

 

260 VDC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON/STICK

 

 

 

 

MF15

 

 

 

3.75 VDC

 

 

 

260 VDC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON/STICK

 

 

 

 

MF16

 

 

 

3.75 VDC

 

 

 

34 VDC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TABLE F.17 LED (CHECK IN STICK MODE)

Generator/Mode

Component

Value

 

 

 

ON/STICK

L11

ON

 

 

 

ON/STICK

L12

ON

 

 

 

ON/STICK

L13

ON

 

 

 

ON/STICK

L14

ON

 

 

 

V205-T AC/DC

Image 81
Contents Invertec V205-T AC/DC Safety Electric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Table of Contents Installation Section Operating Temperature Range Storage Temperature Range InstallationStacking Select Suitable LocationTilting Environmental AreaInput Connections Reconnect Procedure230V Input Attachment Plug Installation115V Input Engine Driven GeneratorOutput Connection for Stick Output and GAS Connection for TIG Welding Figure A.1Work Cable Connection Shielding GAS Connection Remote Control ConnectionV205-T AC/DC Table of Contents Operation Section General Description Safety InstructionsWelding Capability LimitationsFigure B.1 Rear Control Panel Figure B.1Figure B.2 Controls and SettingsLocal/Remote push button Selects the welding Step DiagramTIG DC TIG AC Indicator Parameter Default SET UP MenuWelding Polarity Output LimitationsFigure B.5 Copper TIG Welding Steel TIG WeldingTips for AC TIG Welding Filler MaterialProtective GAS AC TIG Welding Quick Start UPDC TIG Welding Quick Start UP Accessories Table of ContentsCompatible Equipment Optional AccessoriesCable Plugs TIG Torch KitsTable of Contents Maintenance Safety Precautions Input Filter Capacitor Discharge ProcedureRoutine Maintenance Table of Contents Theory of Operation Section Theory of Operation General DescriptionInput Board and BUS Board Figure E.3 Main Igbt Inverter Board Main Igbt Inverter BoardOutput Module Transistor Board Main TransformerOutput Module and Clamping Board Superimposition BoardOutput Filter Board CONTROL/DISPLAY Board High Frequency HF BoardFigure E.6 Igbt Insulated Gate Bipolar Transistor Igbt OperationTable of Contents Troubleshooting & Repair Section HOW to USE Troubleshooting Guide Troubleshooting & RepairElectric Shock can kill PC Board Troubleshooting ProceduresOutput Problems Function Problems Function Problems Secondary Power Board Test Welding Problems Figure F.1 External Diagnostics Troubleshooting & Repair External DiagnosticsFigure F.2 Troubleshooting & Repair Internal DiagnosticsLED Internal DiagnosticsV205-T AC/DC Description Input Filter Capacitor Discharge ProcedureDischarge Procedure Input Filter Capacitor Discharge ProcedureInput Filter Board Test Input Filter Board Figure F.5 Input Filter Board V205-T AC/DC Main Igbt Inverter Board LOW Voltage Test Main Board Table F.1 Test Points LEDFigure F.7 Main Igbt Inverter Board Location TP2 MF2CONTROL/DISPLAY Board Test Control/Display Board Figure F.9 CONTROL/DISPLAY Board Location CN2 CN7 CN1Table F.2 Plug CN1 Test Points CN1Table F.3 Plug CN2 Test Points Table F.4 Plug CN7 Test PointsBUS Board Test BUS Board Table F.6 Plug CN3 Test Points Table F.5 Plug CN2 Test PointsTable F.7 Plug CN4 Test Points Table F.8 Plug CN7 Test PointsCN4 CN2Main Inverter Board Upfr Section Test Table F.10 Voltage Checks with 115 VAC Applied to Machine Figure F.14 Upfr Location on Main BoardDD1 MF9 TP9 Gndpwr RL1V205-T AC/DC Output Filter Board Test Troubleshooting and RepairOutput Filter Board Figure F.18 Output Filter Board Plug CN1 Figure F.17 Output Filter Board Plug LocationV205-T AC/DC Secondary Power Board Test Secondary Power Board Table F.13 Voltage Checks with 115 VAC Applied to Machine Figure F.20 Secondary Power Board Test Point LocationsV205-T AC/DC Main Inverter Board Welding Logic and Inverter Section Test Figure F.21 Main Board Location Main Inverter BoardTable F.17 LED Check in Stick Mode Table F.15 Feedback Voltage SignalsTable F.14 LED Functions Table F.16 Voltage Checks with 115 VAC Applied to MachineTP14 TP15 TP16 TP19 TP31 CN4/1-2 Short Circuit Ohms CN5/1-2 MF15 VDS MF12 MF16 VDS Figure F.23 Main Board Lower Left TP9 Ground PowerV205-T AC/DC Input Filter Board Removal and Replacement Input Filter Board Removal and Replacement RV1 V205-T AC/DC Main Igbt Board Removal and Replacement Main Igbt Board Removal & Replacement CN2 CN1 V205-T AC/DC CONTROL/DISPLAY Board Removal and Replacement CONTROL/DISPLAY Board Removal & Replacement CN3 CN7V205-T AC/DC Output Filter Board Removal and Replacement Removal and Replacement Casefront Mounting Screws Phillips Head Screws CN1 CN2 Output Diodes Removal and Replacement Figure F.35 Output Diode Location Output DiodesOutput Transistor Removal and Replacement Output Transistor Removal and Replacement Plug CN1 5mm V205-T AC/DC Table of Contents Electrical Diagrams Section Electrical DiagramsWiring Diagram V205-T AC/DC Standard Diagram SVM Error Reporting Form