Lincoln Electric Essential Accessories for Lincoln V205 TIG Welder Operations
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C-2

ACCESSORIES

C-2

 

 

OPTIONAL ACCESSORIES

 

TIG TORCH KITS

 

AND COMPATIBLE EQUIPMENT

 

K2266-1 – TIG-Mate 17 Air Cooled TIG Torch Starter

 

 

Factory Installed

 

Pack. One complete easy-to-order kit packaged in its

 

own portable carrying case. Includes: PTA-17 torch,

Twist-Mate Cable Connectors

 

parts kit, Harris flowmeter/regulator, 10 ft. gas hose,

 

Twist-mate™ adapter, work clamp and cable.

 

1 – standard for Ground Clamp

 

 

 

1 – Gas Pass through for Tig Torch

 

K2267-1 – TIG-Mate 20 Water-Cooled TIG Torch

Strap Packet

 

Starter Pack. One complete easy-to-order kit pack-

Instruction Manual

 

aged in its own portable carrying case. Includes: PTW-

 

 

20 torch, parts kit, Harris flowmeter/regulator, 10 ft. gas

Field Installed

 

hose, Twist-Mate™ adapter, work clamp and cable,

 

and 10 ft. water hose.

 

K857 - Remote Output Control - For Stick welding.

CABLE PLUGS

 

When the V205-T’s Output Control is in the "REMOTE"

 

 

position, this portable current control provides the

K852-70 - Cable Plug Kit for 1/0-2/0 cable. Attaches to

same range as the current control on the welder.

welding cable to provide quick disconnect from

Consists of a 6-pin Amphenol connector which plugs

machine.

 

into the remote control Amphenol. 25 foot cable length.

 

 

K870 - Foot Amptroltm for TIG welding. When the

Twist-Mate Torch Adapter K1622-1 - One is shipped

with the welder torch. If you do not care to interchange

V205-T’s Output Control is in the “REMOTE” position,

this part between torches (one is required to connect

the foot Amptrol energizes the output and controls the

Magnum PTA-9 or PTA-17 TIG torches with one-piece

output remotely. The Foot Amptrol connects directly to

cable to the V205-T) you may order an additional

the 6 pin Amphenol.

 

adapters. The quick connect plug provides connection

K963-3 - Hand Amptroltm for TIG welding. When the

for both gas and welding current.

 

 

 

V205-T’s Output Control is in the “Remote” position,

K1622-4 – Twist-Mate adapter for Water-Cooled TIG

the hand Amptrol energizes the output and controls the

torches. Adapter for PTW-18 and -20 Torches.

 

output remotely. The Hand Amptrol connects directly to

 

 

the 6 pin Amphenol.

 

TIG Torch Parts Kits - Parts kits are available for the

 

 

PTA-9 and PTA-17 TIG torches. These kits include

K814 - Arc Start Switch - Energizes the output for TIG

back cap, collets, collet bodies, nozzles and tungstens.

Order KP507 for PTA-9 torches

 

welding if remote output control of the amperage is not

Order KP508 for PTA-17 torches

 

desired. It allows on/off TIG welding at the current set

See publication E12.150 for parts kits breakdown.

 

by the Current Control on the control panel. When

Cut Length Consumables - TIG welding filler metals

using the Arc Start Switch set the Output Control to the

are available for welding stainless steel, mild steel, alu-

“LOCAL” position.

 

minum and copper alloys. See publication C9.10.

 

Magnum® PTA-9 and PTA-17 TIG Torches - The fol- lowing standard Magnum® TIG torches with one-piece cable may be used with the Invertec V205-T.

• K1781-1

PTA-9

12.5 ft

medium back cap

• K1781-3

PTA-9

25 ft

medium back cap

• K1782-1

PTA-17

12.5 ft

long back cap

• K1782-3

PTA-17

25 ft

long back cap

NOTE: Each torch requires a Twist-Mate adapter, (one is included with the machine). Collets, collet bodies, and nozzles are not included and must be ordered sep- arately.

V205-T AC/DC

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Contents Invertec V205-T AC/DC Safety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Table of Contents Installation Section Installation Operating Temperature Range Storage Temperature RangeSelect Suitable Location StackingTilting Environmental AreaReconnect Procedure Input ConnectionsAttachment Plug Installation 230V Input115V Input Engine Driven GeneratorOutput and GAS Connection for TIG Welding Figure A.1 Output Connection for StickWork Cable Connection Remote Control Connection Shielding GAS ConnectionV205-T AC/DC Table of Contents Operation Section Safety Instructions General DescriptionWelding Capability LimitationsRear Control Panel Figure B.1 Figure B.1Controls and Settings Figure B.2Step Diagram Local/Remote push button Selects the weldingTIG DC TIG AC SET UP Menu Indicator Parameter DefaultOutput Limitations Welding PolarityFigure B.5 Steel TIG Welding Copper TIG WeldingTips for AC TIG Welding Filler MaterialAC TIG Welding Quick Start UP Protective GASDC TIG Welding Quick Start UP Table of Contents AccessoriesOptional Accessories Compatible EquipmentCable Plugs TIG Torch KitsTable of Contents Maintenance Input Filter Capacitor Discharge Procedure Safety PrecautionsRoutine Maintenance Table of Contents Theory of Operation Section General Description Theory of OperationInput Board and BUS Board Main Igbt Inverter Board Figure E.3 Main Igbt Inverter BoardMain Transformer Output Module Transistor BoardOutput Module and Clamping Board Superimposition BoardCONTROL/DISPLAY Board High Frequency HF Board Output Filter BoardInsulated Gate Bipolar Transistor Igbt Operation Figure E.6 IgbtTable of Contents Troubleshooting & Repair Section Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Electric Shock can killOutput Problems Function Problems Function Problems Secondary Power Board Test Welding Problems Troubleshooting & Repair External Diagnostics Figure F.1 External DiagnosticsTroubleshooting & Repair Internal Diagnostics Figure F.2Internal Diagnostics LEDV205-T AC/DC Input Filter Capacitor Discharge Procedure DescriptionInput Filter Capacitor Discharge Procedure Discharge ProcedureInput Filter Board Test Input Filter Board Figure F.5 Input Filter Board V205-T AC/DC Main Igbt Inverter Board LOW Voltage Test Main Board LED Table F.1 Test PointsTP2 MF2 Figure F.7 Main Igbt Inverter Board LocationCONTROL/DISPLAY Board Test Control/Display Board CN2 CN7 CN1 Figure F.9 CONTROL/DISPLAY Board LocationCN1 Table F.2 Plug CN1 Test PointsTable F.3 Plug CN2 Test Points Table F.4 Plug CN7 Test PointsBUS Board Test BUS Board Table F.5 Plug CN2 Test Points Table F.6 Plug CN3 Test PointsTable F.7 Plug CN4 Test Points Table F.8 Plug CN7 Test PointsCN2 CN4Main Inverter Board Upfr Section Test Figure F.14 Upfr Location on Main Board Table F.10 Voltage Checks with 115 VAC Applied to MachineTP9 Gndpwr RL1 DD1 MF9V205-T AC/DC Troubleshooting and Repair Output Filter Board TestOutput Filter Board Figure F.17 Output Filter Board Plug Location Figure F.18 Output Filter Board Plug CN1V205-T AC/DC Secondary Power Board Test Secondary Power Board Figure F.20 Secondary Power Board Test Point Locations Table F.13 Voltage Checks with 115 VAC Applied to MachineV205-T AC/DC Main Inverter Board Welding Logic and Inverter Section Test Main Inverter Board Figure F.21 Main Board LocationTable F.15 Feedback Voltage Signals Table F.17 LED Check in Stick ModeTable F.14 LED Functions Table F.16 Voltage Checks with 115 VAC Applied to MachineTP14 TP15 TP16 TP19 TP31 CN4/1-2 Short Circuit Ohms CN5/1-2 Figure F.23 Main Board Lower Left TP9 Ground Power MF15 VDS MF12 MF16 VDSV205-T AC/DC Input Filter Board Removal and Replacement Input Filter Board Removal and Replacement RV1 V205-T AC/DC Main Igbt Board Removal and Replacement Main Igbt Board Removal & Replacement CN2 CN1 V205-T AC/DC CONTROL/DISPLAY Board Removal and Replacement CONTROL/DISPLAY Board Removal & Replacement CN7 CN3V205-T AC/DC Output Filter Board Removal and Replacement Removal and Replacement Casefront Mounting Screws Phillips Head Screws CN1 CN2 Output Diodes Removal and Replacement Output Diodes Figure F.35 Output Diode LocationOutput Transistor Removal and Replacement Output Transistor Removal and Replacement Plug CN1 5mm V205-T AC/DC Electrical Diagrams Table of Contents Electrical Diagrams SectionWiring Diagram V205-T AC/DC Standard Diagram SVM Error Reporting Form
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