Lincoln Electric IM931 manual Safety Precautions

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A-3

INSTALLATION

A-3

 

 

 

SAFETY PRECAUTIONS

WARNING

Do not attempt to use this equipment until you have thoroughly read the engine manufacturer’s manual supplied with your welder. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists.

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ELECTRIC SHOCK can kill.

Do not touch electrically live parts or electrode with skin or wet clothing.

Insulate yourself from work and ground

Always wear dry insulating gloves.

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ENGINE EXHAUST can kill.

Use in open, well ventilated areas or

vent exhaust outside.

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MOVING PARTS can injure.

Do not operate with doors open or guards off.

• Stop engine before servicing.

Keep away from moving parts.

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See additional warning information at front of this operator’s manual.

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Only qualified personnel should install, use, or service this equipment.

LOCATION AND VENTILATION

The welder should be located to provide an unrestrict- ed flow of clean, cool air to the cooling air inlets and to avoid restricting the cooling air outlets. Also, locate the welder so that the engine exhaust fumes are prop- erly vented to an outside area.

STACKING

Ranger 250 LPG machines cannot be stacked.

ANGLE OF OPERATION

Engines are designed to run in the level condition which is where the optimum performance is achieved. The maximum angle of continuous operation is 15 degrees in any direction. If the engine is to be operat- ed at an angle, provisions must be made for checking and maintaining the oil level at the normal (FULL) oil capacity in the crankcase.

LIFTING

The RANGER 250 LPG weighs approximately 482 lbs. (218Kg.). A lift bail is mounted to the machine and should always be used when lifting the machine.

WARNING

• Lift only with equipment of ade-

 

quate lifting capacity.

 

• Be sure machine is stable

 

when lifting.

 

• Do not lift this machine using

 

lift bail if it is equipped with a

 

heavy accessory such as trailer

 

or gas cylinder.

FALLING

• Do not lift machine if lift bail is

EQUIPMENT can

damaged.

cause injury.

• Do not operate machine while

 

suspended from lift bail.

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HIGH ALTITUDE OPERATION

The Ranger 250 LPG requires no adjustment for high altitude.

HIGH TEMPERATURE OPERATION

At temperatures above 40°C, output de-rating is nec- essary. For maximum output ratings, de-rate the welder output 2Volts for every 10°C above 40°C.

TOWING

The recommended trailer for use with this equipment for road, in-plant and yard towing by a vehicle(1) is Lincoln’s K957-1. If the user adapts a non-Lincoln trailer, the user must assume responsibility that the method of attachment and usage does not result in a safety hazard nor damage the welding equipment. Some of the factors to be considered are as follows:

1.Design capacity of trailer vs. weight of Lincoln equipment and likely additional attachments.

2.Proper support of, and attachment to, the base of the welding equipment so there will be no undue stress to the framework.

3.Proper placement of the equipment on the trailer to insure stability side to side and front to back when being moved and when standing by itself while being operated or serviced.

4.Typical conditions of use, i.e., travel speed; rough- ness of surface on which the trailer will be operat- ed; environmental conditions.

5.Conformance with federal, state and local laws.(1)

(1)Consult applicable federal, state and local laws regarding spe- cific requirements for use on public highways.

RANGER 250 LPG

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Contents Ranger 250 LPG California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Series Section DSection E Section FTechnical Specifications Ranger 250 LPG K2336-2 InstallationMachine Specifications Ranger 250 LPG Engine K2336-2 Safety Precautions Tighten by hand PRE-OPERATION ServiceFuel Engine Cooling System Battery ConnectionRemote Control OILElectrical Connections Standby Power Connections Auxiliary Power ReceptaclesGND Connection of Ranger 250 LPG to PremisesAcross-The-Arc Model Connection of Lincoln ELEC- Tric Wire FeedersConnection of LN-15 Wire Feeder to the Ranger 250 LPG Connection of LN-7 or LN-8 to the Ranger 250 LPGConnection of Prince Spool Gun to the Ranger 250 LPG Connection of the LN-25 to the Ranger 250 LPGGeneral Description Design FeaturesAdditional Safety Precautions OperationARC Control Weld Mode Selector SwitchWelding Controls Engine Controls Typical Ranger 250 LPG Fuel Consumption Welder OperationStopping Duty CycleTypical Current Ranges 1 for Tungsten ELECTRODES2 Wire WELDING-CVTIG Welding Ranger 250 LPG Extension Cord Length Recommendations Auxiliary PowerARC Gouging Recommended Optional Equipment AccessoriesT12153-9 50 AMP, 120/240V Power Plug Kohler Engine MaintenanceEngine Maintenance Components Engine OIL Refill Capacities AIR Cleaner ServiceAIR PRE-CLEANER Service Engine OIL ChangeSpark Plug Spark Plug ServiceAIR Filter Paper Element Charging the Battery Engine Adjustment Overspeed is HazardousBattery Maintenance Cleaning the BatteryGfci Receptacle Testing and RESET- Ting Procedure Welder / Generator MaintenanceHOW to USE Troubleshooting Guide TroubleshootingLincoln Authorized Field Service FacilityPersists,Contact your local Contact your local Lincoln Cause Course of ActionTroubleshooting Troubleshooting Diagrams Diagrams Diagrams Diagrams Diagrams Engine Welders /LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Diagrams Ranger 250 LPG Dimension PrintRanger 250 LPG Ranger 250 LPG Precaucion Warnung